In the Wind: A moving experience

Shipping and handling included

Wendy and I live in a building with about two hundred households. We are mostly anonymous neighbors; just a few fellow residents are casual acquaintances. The people we chat with the most are the other dog owners, and we are more likely to know the dogs’ names than their owners’. Farley the goldendoodle is a cheerful and friendly guy so he attracts a lot of attention in the elevators and lobby.

Living in close proximity to that many people, we are constantly reminded of what a click-and-ship world we live in. Adjoining the building’s lobby is a large package room lined with shelves ten feet high where the doormen sort hundreds of parcels. Since Amazon started same day delivery in the city, as many as a half-dozen delivery trucks stop each day.

Twice a week, mountains of trash and recyclables are piled on the sidewalks including thousands of collapsed cardboard boxes tied with twine. Along with the boxes, we routinely throw away bales of bubble wrap, tons of Styrofoam peanuts, and miles of strips of air-cushion bladders. It can be a wicked nuisance dealing with a big carton of peanuts. It is especially annoying when they get charged with static electricity and I cannot get them off me. And for goodness sake, keep them away from the dog.

I am thinking about packaging today because I am just finishing an organ project in my little workshop in Maine, starting to take things apart and getting them ready for shipment. Yesterday, I went to a storage locker I rent nearby and loaded several empty pipe trays into my car. The standard size we make at the Organ Clearing House is eight-feet by two-feet by eight-inches deep. They are larger than those made by some other companies, and when they are full, they are heavy, but we think they are just right. Low EE of most 8′ stops fits in those eight-foot trays, so we also make some ten-footers to hold the biggest four pipes. We can get the biggest four of an 8′ Principal into one of those, or the biggest four of two 8′ strings.

My car is a Chevrolet Suburban, big enough to hold an eight-foot rowing dinghy with the doors closed. A guy at a local boatyard called it a Chevy “Subdivision.” When there is no boat inside, I can get four eight-foot trays in the car with the doors closed.

I took the pipes off the windchests and laid them out in order on a big work surface. I lined the bottom of each tray with a ¼-inch thick Styrofoam sheet (we buy it in 250-foot rolls, perforated every foot, three rolls come in a “tube”). I opened a carton of clean 24-inch x 36-inch newsprint, and started wrapping pipes. With experience, you get a sense of how many pipes should be in a package. I use several sheets of newsprint at a time to weave between six-foot pipes so they cannot bump against each other. Going up the scale, getting to around tenor F of an 8′ stop (a three-foot pipe), each pipe is wrapped individually. After middle C, two to a package, then three, then maybe as many as six or seven treble pipes. When I am putting several pipes in a package, I roll it each time so there is paper between each pipe, and I fold the ends over opposite sides to increase the padding. My favorite local butcher does the same thing with the marvelous sausages he makes. A piece of tape holds the package closed, and the bundles are lined up in the trays. If the pipes are not very heavy, I can put a couple layers in a tray separated with Styrofoam.

My personal shop is a three-car garage that adjoins our house, and this is a tiny organ. It started as an M. P. Möller Double Artiste, and we are adding a third three-rank division to make a total of nine unified ranks. The user interface is a large three-manual console, also by Möller but from a different organ, equipped with a fancy combination action. It is to be a practice organ for a school of music, providing students with a platform for working on the complex Romantic and symphonic registrations that are so popular these days. This will be a simple shipment, nowhere near a full truck. The only complication is that we will be driving it over the Rocky Mountains in mid-winter.

That load will include eleven trays, nine with pipes and two with odds and ends, bits and pieces (the stuff Alan Laufman called “chowder”), console, bench, three windchests, two “expressive” cases including shutters and shutter motors, three wind regulators with windlines, a blower, the biggest pipes of a nicely mitered 16′ Bourdon (too big for trays), and the rest of the flotsam and jetsam it takes to make an organ. I am guessing the load will weigh around 6,000 pounds including the trays and packing materials. We will also be carrying a new residence organ built by a colleague firm, as its new owner lives in the same western city. We are always happy to throw another organ on the back of the truck if there is space.

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When we estimate the cost for dismantling and packing an organ, we consider the number of person-days and crew expenses like travel, meals, and lodging. We decide whether we will need to rent scaffolding and set up hoisting equipment, and we figure how much we will need in the way of packing materials. An important variable is the tray count, which varies as much by the style of an organ as it does by number of ranks. If we are packing an organ with mechanical action built in the 1970s with low wind pressure and small scales, we can figure on two or three ranks per tray. (A usual four-rank mixture easily fits in a single tray. You just have to be sure you label the packages so you do not mix up the ranks.) If we are packing a heavy Romantic organ like something built by Skinner, it is more like two or three trays per rank. A big fat Skinner 8′ French Horn can fill four trays!

Based on long experience, we run down the printed stoplist of an organ and note how many trays we will need for each stop, and I enter the totals for eight-foot and ten-foot trays into a spreadsheet that spits out the lumber list. A four-by-eight sheet of 7⁄16-inch OSB (Oriented Strand Board) makes two tray bottoms, and it takes two ten-foot pine 1 x 8s to make the sides and ends. When we dismantled an eighty-rank Aeolian residence organ on Long Island (imagine that!), we figured we would need 160 eight-foot trays and 40 ten-footers, and I sent this list to City Lumber in Long Island City, New York:

120 4′ x 8′ sheets OSB

320 10′ 1′′ x 8′′

80 12′ 1′′ x 8′′

120 8′ 1′′ x 2′′ strapping (10 bundles) for battens on tray tops

1,680 feet ¼′′ x 2′-wide Styrofoam (7 rolls)

50 pounds 15⁄8′′ coarse thread drywall screws

The bill was $5,277.33, including delivery, and we gave the driver a $50 tip.

When we have finished dismantling an organ, the packed trays go on the truck first. A standard semi-trailer is 100-inches wide inside so we can stack four piles wide. If we make stacks of ten trays each, we can cap the stacks with sheets of plywood and put 16-foot metal bass pipes up top. The big metal pipes are wrapped individually in Styrofoam for protection. Interior height of the trailer is 110 inches. Four trays wide and ten high, that is forty trays for each eight feet of trailer. The trailer is 53-feet long—240 trays is a truck full. That is less than the tray count for the wonderful Skinner/Aeolian-Skinner organ at the Cathedral of Saint John the Divine in New York City.

When we are packing an organ that large, the trays are just the beginning. Think about the organ’s biggest pipes, like that 32′ Double Open Wood Diapason. The biggest pipe is more than 35-feet long, and about two-feet square. I guess that pipe weighs 1,500 pounds and by itself makes a big dent in an empty trailer. Three 32′ ranks (Diapason, Bourdon, and reed) and the windchests of that huge organ fill truck number two. Reservoirs, shutters, expression motors, tremulants, windlines, ladders, and walkboards fill truck number three. And number four brings the console, frames, expression box panels, blowers, and 8,000 pounds of chowder.

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Most of the trucks with box trailers that you see on the highway are carrying loads of goods that are all the same size, packed on pallets whose dimensions are calculated to exactly fill the trailer’s interior space. Paper towels, potato chips, mattresses, and tableware are packed in boxes whose dimensions exactly correspond with the pallets. A truck backs up to a loading dock, and a forklift runs in and out carrying pallets, two or three at a time. The trailer is nothing but a metal and fiberglass box. There are no hooks, cleats, or straps to fasten the load. There is no need, because the load assembles to the same dimensions of the trailer, and it takes fifteen minutes to pack.

We engage special commodity trucks, which come with lots of special equipment. There are highway bars that span the interior by clicking into vertical tracks on the trailer walls and support plywood floors, so we can build a second story that safely carries smaller components. There are ramps and hydraulic tailgates because we almost never have the luxury of a loading dock, and a standard complement of twenty-dozen quilted furniture pads. We specify that we will need six or eight hours to load the truck as they typically charge extra when it is more than two hours. The trays go into the truck fast and neat, and the rest of the organ is like a ten-ton game of Tetrus. Because no two parts of the organ are the same size, the pallet-and-forklift equation does not work at all. Each piece of the organ is wrapped with pads as it enters the truck. At the other end of the trip, it is a huge job just to fold all those heavy pads, and the drivers are always fussy about making neat piles.

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Most of the organs we move fit into “Bobtail” trucks, the standard single-body box trucks we can rent from Ryder or Penske. A usual two-manual organ fits in a single truck. Forty years ago, when I was first in the organ business, there was little in the way of regulation controlling the type of trucking we do. Today, the Federal Motor Carrier Safety Administration makes us jump through regulatory hoops. If we are carrying an organ that we have owned and are selling to a client, there is no problem. But if we are carrying an organ that belongs to someone else, like a church or school, especially if we are crossing state lines, we have to be ready with our DOT and MC (Motor Carrier) numbers whenever we encounter a weigh station on the highway. That makes us an official trucking company, and I receive a lot of a gear-jamming junk mail that has nothing to do with organs.

In 2008, we were engaged to bring an organ to an important church in Antananarivo, the capital of Madagascar, and we would include a dozen pianos in the shipment for a couple churches and orphanages I had visited. I found a moving company in Maine that had a barn full of surplus pianos, rented a truck, loaded them up, and started down the Maine Turnpike. As required, I stopped in the weigh station where the state trooper asked me, “What are you carrying?” “Pianos,” I answered. “Where are you taking them?” My sense of the ridiculous took control, and I answered, “Madagascar!” He directed me into a parking area where three troopers spent a half hour trying to find something wrong with my paperwork, with the truck, with its required emergency flares and reflectors, anything they could think of.

We have worked with many drivers over the years, mostly owner/operators who contract with central dispatchers. Richard Mowen was a special favorite, a wiry little man with a huge Peterbilt tractor. He had replaced the Caterpillar diesel engine after two million miles, and he traveled with a little dog in the cab. Many commercial drivers only come and go from big warehouses with loading docks, while our work in churches around the country is anything but predictable. It may be a narrow cross street in Manhattan or a winding dirt road in a rural village. Richard could put that rig anywhere. It is much more difficult to back a semi-trailer when you have to go backwards to the right, because that is the blind side. It was fun watching him figure his angle, nudging the tailgate right where we wanted it.

Richard loved carrying pipe organs. He moved many organs for us, and we recommended him to a number of colleague companies. He considered organs to be a specialty, and he was a treasure. Sadly, he had a heart attack that took him off the road, but he is still around. We miss his great work and thank him for his terrific service to our industry. Richard left us with one of the best driving tips ever. “I can drive down that hill too slow as many times as I want. I can do it too fast only once.” We will remember that next month when we are driving down the far side of the Rockies.

Then there is the guy who was dispatched to drive an organ from New Haven, Connecticut, to Reno, Nevada. With the truck loaded, we were chatting and joking on the sidewalk by the church when the driver mentioned that it was a good thing we were not shipping the organ to Canada, because he had been busted for transporting firearms illegally and was not allowed to drive there anymore. I called the dispatcher and requested a different driver.

Through all the shipments over the years, there was one that involved significant damage to the organ. We packed and loaded an organ in New York City and sent it off to Los Angeles. The shipment was to be received by a crew from the European company that built it, and they would install it in the church there. The truck arrived as scheduled, and when they opened the doors, they found a mess of broken woodwork and organ parts. There was a language barrier between the organbuilders and the insurance adjuster who viewed the damage. When they told the adjuster that they might have packed things differently, he interpreted that they were saying we had been negligent. Knowing that was not true, I got the adjuster to agree to reconsider if I went to Los Angeles to present a case.

That shipment had an unusual stipulation. We were required to remove the organ from the building in New York before a certain date, and the delivery could not happen until after a certain date, which meant that the organ would be in the truck several days longer than the actual travel time, and we had arranged to pay a daily standstill fee. Naively, I imagined that the truck would sit still in a parking lot. It did not take very much digging to learn that the driver had taken advantage of the situation and made a detour to visit family in the mountains of Tennessee. The trucking company admitted that there had been “an incident” on the road, and the insurance claim was paid.

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It is fun to think of the romance of building a fine organ, with dedicated craftsmen working together in a comfortable shop, cutting and milling wood, working leather and metal, building the thousands of individual pieces that combine to create an organ. The next time you are playing or listening to an organ, especially a really big one, give a thought to the physical challenge of taking all those pieces and parts from one place to another. The shipping industry calls it logistics or material handling. I think it is a great glimpse into yet another reason that pipe organs are so special. What other musician can measure the size of the instrument by the truckload?

When a load is complete, paperwork signed, doors locked, and the driver climbs into his cab, we give a classic truckers’ greeting, “Shiny side up!”

Wandering

When I was born, my father was rector of the now-long-gone Saint Thomas Episcopal Church in Somerville, Massachusetts. It was on Washington Street near the Sullivan Square “T” Station; there is a Brazilian barbeque restaurant in that location now. It was a small parish, but I presume there was a pipe organ—all churches had pipe organs then. I was four months old when Dad was named the first priest for the new Episcopal mission of Saint John in Westwood, Massachusetts, just outside Route 128 (now I-95), which was the first circular perimeter commuter highway in the United States. We moved briefly to a rented house in Westwood, and in 1958, before I was two years old, we were ensconced in the brand-new rectory adjacent to the church building. 

There was a pipe organ at Saint John’s from the start, with a juicy tidbit of American organ history to boot. It was built in 1959 by the Andover Organ Company, then owned by the thirty-four-year-old Charles Fisk. It had one manual, six stops, and a two-manual detached, reversed console, all mounted on a platform—a strange little setup until you realize that it was intended as the Rückpositiv of a larger two-manual organ, the Great and Pedal to be built later in a free-standing case as the parish grew and funds became available.

The mission building was a simple frame structure with a linoleum floor, and the organ sat down front on the left. The building was also designed to be expanded to greater glory, and that happened starting in 1963 when two towers were added with stained glass faces (I got bagged when at seven years old, I climbed to the top of the scaffolding surrounding the seventy-foot tower only to see my parents’ car coming up the road), and a rear balcony was built. My earliest organbuilding memory was seeing that organ hanging outdoors from a crane. The roof had been opened in two places and the organ, pipes and all, was hoisted to its permanent home. I’m a professional. Don’t try this at home.

Dad was called to be rector at the Parish of the Epiphany in Winchester, Massachusetts, in 1966. That is where I had my first experience playing an organ. A new organ by C. B. Fisk was installed there in 1974. I took organ lessons at the Episcopal Theological School in Cambridge, Massachusetts, on a Holtkamp organ installed when Charlie Fisk was an apprentice with Holtkamp, just three years before the Saint John’s organ. I continued my lessons at the First Congregational Church in Winchester on the new three-manual Fisk organ, went to Oberlin to wallow in the renowned fleet of instruments there, and went out into the world as organist and organbuilder.

I have worked for four organ companies including my own, I have served two churches as organist for a total of thirty years, and I have been director of the Organ Clearing House for twenty, a position that has had me in direct contact with hundreds of organs. I have played hundreds (thousands?) of organs in the United States, Great Britain, Europe, even on a Cavaillé-Coll organ in Antananarivo, Madagascar. My wife and I have traveled extensively in Greece where there are very few organs, especially on sailing vacations in the Ionian and Aegean seas, but while I could not get access to it, I laid eyes on a tiny pipe organ in a high balcony in a Roman Catholic church on the Island of Siros. I am thinking that our Greek trips might be the only times since my birth that I have gone more than a week without playing, hearing, or seeing a pipe organ. Until now.

As the Covid-19 pandemic started to break out in early March, we left New York City with extended family for our place in Maine. A few days before that, I visited an E. & G. G. Hook & Hastings organ built in 1872 (Opus 668) that has been in storage for ten years. My colleagues and I were pulling it out of the container to measure key components to prepare for laying it out in a new location. It was the last instrument I saw. It has been 117 days since I laid eyes on an organ.

Remembering

In April 2016, Wendy and I spent a long week in Great Britain. We sure saw a lot of organs on that trip. I loved seeing the fifty-two-stop Willis organ (1891) in the library of Blenheim Palace. Following the tour path through the building, one first sees the organ partially through an archway at the end of the vast room. The organ was built in the height of the Victorian Era, and it looks it, bedecked with opulent swirls and swoops of carvings and elegant inlaid decorations across the keydesk. Beautifully made mechanical stop actions are visible from the sides, as well as miles of lead tube for the pneumatic keyboard actions. Next to the organ hangs a framed photo of Henry Willis sitting at the console, apparently working on tonal finishing. The case had not been installed yet, and lots of the organ’s innards are visible.

Our host was Andrew Patterson who serves as a volunteer curator of the organ and plays many of the regular recitals. He pointed out a dent in the largest façade pipe of the C-side tower, close to twenty feet off the floor. The story goes that the palace was temporarily home to a school for boys during the Second World War, and the dent was the result of an indoor ball game.

When I was in high school, I was assistant organist at the First Congregational Church in Woburn, Massachusetts, home of E. & G. G. Hook’s Opus 283 (1860). George Bozeman was the organist, and he figured out how to create a position for me so I could be his regular substitute when he traveled for organ installations. The parish has diminished quite a bit over the years, but the grand organ is still in place hoping for restoration. It was in good shape for my time there, and I learned a lot from it.

I had agreed to accompany a concert of the all-elementary school chorus in late June, not long before my graduation. I attended a couple rehearsals, and it promised to be a fine event. One beautiful June Sunday, a couple of my pals came to church in Woburn to hear me play, and we took off for the beach after church. I got home that evening to phone messages wondering where I was. You guessed it. I missed the concert. Carl Fudge, the organist of Epiphany in Winchester, was in attendance because his daughter was in the chorus. He volunteered from the audience to mount the stage and to accompany the concert. I wonder if any readers have a lifelong blush from a moment like that.

In the summer of 1976, I worked for Bozeman-Gibson for a few months. The shop was just completing a one-manual organ for the chapel on Squirrel Island, Southport, Maine. John Farmer, long-time organbuilder in Winston-Salem, North Carolina, was my senior in the shop, and we would take the organ to Maine for installation. But first, over the Independence Day holiday, we installed the organ temporarily in the crossing of Boston’s Cathedral of the Holy Cross for Barbara Bruns’s performance of Handel organ concertos with the orchestra of the Handel and Haydn Society for the convention of the American Guild of Organists, held in Boston that summer. We worked hard through a couple nights getting the organ set up. In those days, the Orange Line of the Massachusetts Bay Transportation Authority (MBTA, aka “the subway”) ran on tracks elevated above Washington Street, and the trains roared past the dark cathedral all night. Other highlights of that convention included Farmer and me playing the appropriate parts in a piece for organist and two organbuilders by Martha Folts on and in the Fisk organ at King’s Chapel, and E. Power Biggs’s last public performance, Rheinberger with the Boston Pops Orchestra and Arthur Fiedler.

After the convention, we dismantled the organ and drove it to Maine, where we loaded it onto the Squirrel Island ferry, a small vessel a lot like a lobster boat—it took three trips to get the organ there. The only vehicle on the island was the superintendent’s ancient beat-up pickup truck, which took many trips up the dusty road from the dock to the chapel laden with organ parts. A cold beer never tasted so good.

The island was buzzing with news of a recent faux pas. The island is roughly equivalent to a condominium corporation where homeowners own shares of the island and contribute to its upkeep. They had recently banded together for the construction of a water tower that brought “city” water to the island for the first time, eliminating the reliance on quirky wells. With construction complete, the tank was left full of a cleaning solution, and it was the superintendent’s job to empty it at a specified time and fill it with water. So he did, forgetting to open a valve allowing air into the tank as the fluid drained, and the tank collapsed inward with a big bang.

During the job, we took the ferry back to town for an evening or two and followed islanders’ recommendations to eat at Lobsterman’s Wharf in East Boothbay, Maine. My historically informed ongoing Oberlin education was enhanced by a local country-western band sharing such gems as I Just Kicked the Daylights Out of My CB Radio (Google™ didn’t turn it up for me, I wonder if it was an original?) and Drop Kick Me, Jesus, Through the Goalposts of Life, written and made famous by Bobby Bare and easily found on YouTube, which I later learned was Bill Clinton’s favorite country song. Forty-four years later, almost to the day, I am sitting at my desk in Newcastle, Maine, on the shore of the Damariscotta River, about six miles upriver from Lobsterman’s Wharf. We have often gone there by boat, tying up at their dock where I can hear the echoes of those two songs.

Adjacent to Lobsterman’s Wharf is the Washburn & Doughty Shipyard, famous for the construction of huge powerful tugboats that service the ports between Boston and New Jersey and move cargo, especially fuel, over the same waters. In July 2008, John Schwandt, then professor of organ at the University of Oklahoma, was staying with us while preparing for a concert on the Kotzschmar Organ in Portland. On July 11, John and I were sitting on a rock on the shore of the river when we noticed a vast plume of smoke to the south. Washburn & Doughty was on fire. The Boothbay Register reported that a 121-foot articulate tug barge and a 92-foot “Z-Drive” tugboat under construction at the time were towed to safety by the heroic efforts of lobstermen from East Boothbay and South Bristol across the river. The shipyard was rebuilt so quickly that local suspicion had it that plans and financing were in place for replacing the building before the fire started mysteriously.

Just a month before that riverside chat, I returned from my first trip to Madagascar. I had traveled on an invitation from Zina Andrianarivelo, ambassador from Madagascar to the United Nations, at the behest of Marc Ravalomanana, the Federal President. The president was also vice-president of the Protestant church there, and in preparation for an important upcoming anniversary, had asked the ambassador to “go back to America and find an organ for this church.” The cold call I received from Zina was the doozy of a lifetime, and I agreed to meet him in New York to discuss it. I was sure I was the only organbuilder at work at the United Nations that day.

I have written before about the travel plans that included no details about hotels or even a flight home. Once in the country, my name would be on a list for notification when there would be a flight back to Paris. Otherwise I had no itinerary whatsoever. Of course, I was treated handsomely. My flight arrived after midnight, I was met at the airport by snappily dressed presidential aides, treated to drinks in the VIP lounge, and whisked forty minutes to the capital where I checked into a room in a four-star, French-owned hotel reserved in the president’s name. As I ventured into the hotel restaurant for breakfast, a server informed me that my driver would be out front in an hour. Richard, the driver with a big government car, took me to the church where I met the ambassador, was given a cell phone, and was introduced to church officials who would show me the dozen or so churches the president wished to enhance with organs. 

I met Adolha Vonialitahina, a lovely young woman who had just graduated from Texas Christian University in a scholarship program instituted by the president. Adolha would be my translator and guide, so I had an entourage. The trip included many rich experiences, including a four-hour drive to Andasibe-Mantadia National Park where I saw lemurs in their natural habitat. We visited a church in Antananarivo (the capital city, colloquially known as Tanariv, or simply, Tana) where they showed me an organ in a non-descript plywood case. When I opened the fallboard I burst into tears. There was the familiar and distinctive gilded nameboard of Aristide Cavaillé-Coll. I saw a lovely organ by Merklin in another church, reminding me that Madagascar was a French colony until 1963.

As I returned to JFK Airport, my wife Wendy was leaving for a trip to Jordan with a friend. We were in the airport at the same time. She saw my flight from Paris arrive, but we did not see each other in person, two ships passing in broad daylight.

Delivering an organ to a church in Arlington, Massachusetts, in about 1985, a co-worker slipped on a stairway. When he grabbed wildly to steady himself, he pulled a fire alarm and the city responded with vigor. We called him Sparky after that. And working in an organ loft in Manhattan, I forgot to turn off the smoke detector beam. When I walked in front of it, the horns started blaring. This time it was a big deal because there is a large and active day school in the building, and the FDNY knows to respond with intent. Fire apparatuses filled the cross street and blocked both Park and Lexington avenues. There must have been thousands of people affected, most singularly the rector who was in the shower in the sixth-floor rectory and came to the street with wet hair wearing a cassock. That memory is filed away next to the trip to the beach in 1974.

Twenty years ago, the Calgary International Organ Festival was my host for a project. The Calgary Stampede is held each year on the Fourth of July, a huge rodeo festival celebrating the end of the roundup and castration of the herd. When they asked what I liked to eat, I said since I am from New England, I would pass on Alberta seafood. One fellow rubbed his hands together and smiled, and off we went to Bottlescrew Bill’s Testicle Festival. They don’t taste like chicken.

Bottlescrew Bill’s, the 1976 American Guild of Organists Convention, my trip to Madagascar, the delivery of the organ to Squirrel Island, the tugboat fire, the fire alarm in Manhattan, and the missed concert in Winchester all happened within a week or so of the Fourth of July. Today is July 6th. I wonder when I will see an organ again.

Photo: Squirrel Island organ. Photo credit John Bishop.

Let’s hoist a few.

On September 24, 2023, Alyson Krueger published an article in The New York Times under the headline, “My Running Club, My Everything,” telling of the culture of running clubs in New York City in which twenty-five or more people gather at a specified meeting place and run together for four or five miles. She described an outing of the Upper West Side Running Club that met at the American Museum of Natural History (Central Park West at Eighty-First Street) where members ran a loop around Central Park and wound up at the Gin Mill on Amsterdam Avenue at Eighty-First Street, one block west of the museum. I chuckled as I read because the Gin Mill is a favorite after hours haunt of the Organ Clearing House crew. I wonder how many of you reading this have sat there with our guys?

The Gin Mill has a happy hour routine with discounted drinks, and if you are anything like a regular and the bartender knows you, it seems as if you are charged by the hour. Your glass gets magically and repeatedly refilled, and the closing check is a nice surprise. I have spent quite a few evenings there, but our boots-on-the-ground crew has spent dozens. In 2010 the crew spent most of the summer hoisting organ parts into the chambers at the Cathedral of Saint John the Divine, followed by hoisting pints and other concoctions at the Gin Mill. Numerous subsequent projects have allowed reunions with the friendly staff there—friendly to good natured partyers, but hard on bad apples.

Since so many of our projects involve hoisting organ components in and out of balconies, towers, and high chambers, I spend a lot of time talking with scaffolding vendors around the country. I have first-name relationships with reps in a dozen cities, as well as with our personal representatives from national scaffolding vendors. We own several electric hoists, including one with a 100-foot reach purchased for that job at Saint John the Divine that can hoist a 2,000-pound load 100 feet in two minutes with a soft start and stop. A multiple-week job like that means that someone has held a finger on the up or down button for dozens of hours. We like to ship our own hoist across the country because specialized rental equipment like that can be hard to find and in poor condition. In a usual setup, the hoist is hung from a trolley that rolls on an I-beam so a heavy load like a four-manual console or ten-stop windchest can be lifted clear of a balcony rail, trolleyed out over the nave floor, and safely lowered. Safely for the console, safely for our crew.

The bells, the bells

Wendy and I left our apartment in Greenwich Village on the heels of the pandemic and moved early last year to bucolic Stockbridge in western Massachusetts, about five miles from the New York border. Our house is three doors up Church Street from Main Street where stands the granite Children’s Chime Tower on the Village Green that is shared by the First Congregational Church. After we moved in, we were delighted to learn that we can hear the largest bell ringing the hour, every hour, from the house—no more wondering what time it is in the middle of the night.

The tower was built in 1879, the gift of David Dudley Field II, son of David Dudley Field, pastor of the Congregational Church, and his wife, Submit (really). David II was a prominent New York politician and attorney who represented William Magear “Boss” Tweed in his Tammany Hall embezzlement trial. (Tweed died in prison.) David II dedicated the tower to his grandchildren, stipulating that the chimes should be played every day from “apple blossom time to first frost.” His grave is in the Stockbridge Cemetery, just across Main Street from the Chime Tower. My grandfather was rector of Saint Paul’s Episcopal Church in Stockbridge when I was a kid, and I remember sitting on that green with my grandmother at picnic suppers listening to recitals on the chimes. The music was simple as there are only eleven bells, but since it was more than fifty years ago, I remember it as grand. That tradition continued until recently when the timber frame supporting the chimes was deemed unsafe due to an infestation of carpenter ants.

The big bell continued to ring every hour until a storm caused a power failure last spring, stopping the clock at 2:16. The clock was not reset after the storm, leaving us wondering about the time during the night. At the last town meeting, the citizens approved rebuilding the chimes with a new steel frame, refurbishing the chimes’ playing action, replacing the roof, and re-pointing the stone work.

I was returning to Stockbridge last week from our place in Maine and saw a large crane set up next to the tower. I went home, unloaded the car, walked back to the green with Farley the Goldendoodle to see what was going on, and I found three men from the Verdin Company of Cincinnati, Ohio, preparing to hoist the bells back into the tower. They had removed them earlier in the week, placing them on a flat-bed trailer owned by the town so they could be driven to safety overnight at the public works yard a half-mile away. The new steel frame was in place, and they were hoisting the bells with their new striking mechanisms back into the tower.

In the twenty months since we moved to town, we had only heard the largest bell as it tolled the hours, but now, as the people from Verdin were putting things together and testing the new actions, I heard all the bells for the first time in more than fifty years. At least one of the technicians knew how to play a little so a few hymns and a couple children’s songs wafted up the street to our house. Before they left town, they set and started the clock, freeing it from 2:16 to cover all 720 minutes of the twelve-hour cycle. The morning after the first night of tolling the hour, I was walking Farley a few minutes before 7:00 and ran into our neighbor Marty with Brody the Labrador at the poop-bag kiosk across from the tower. When the bell tolled the hour and we were chatting about the return of the bells, Marty told me that Stewart across the street used to play the chimes and was looking forward to volunteering again when the rest of the work on the tower is complete and the chime goes back into service. I suppose I will, too.

Doing it the old-fashioned way

After Wendy and I visited Florence, Italy, in May 2023, I wrote about the hoisting equipment designed by Filippo Brunelleschi for the construction of the dome of the cathedral there. He had won the design competition in 1418, and construction started in 1420 on what is still the largest unsupported dome in the world. Brunelleschi’s hoisting gear was powered by oxen walking on a circular treadmill on the floor of the cathedral, a rig that was a lot messier and required more maintenance than what we use on our job sites. He made use of blocks and tackle, the same as used to handle the rigging of sailing ships. It is fun to picture workers hauling hay into the church to feed the oxen, and I suppose there was a poop-bag kiosk there also.

The real genius of Brunelleschi’s hoist was the crane at the top that could transfer stones weighing thousands of pounds laterally to every spot in the circumference of the dome. In the world of rigging, it is one thing to hoist a heavy load vertically; it is a very different challenge to move horizontally from under the hoisting point.

We marvel at ancient feats of lifting. Stonehenge in Wiltshire, England, is believed to be between four- and five-thousand years old. It includes some thirty stones, some as heavy as twenty-five tons. The stones came from a quarry sixteen miles away—simply bringing them to the site was effort enough. In most American states, the weight limits on tandem axles of commercial trucks are between 25,000 and 40,000 pounds. Rhode Island has the highest limit, 44,800 pounds, which is about the weight of one of the stones at Stonehenge. The Grove crane that was helping my friends from Verdin hoisting bells is a robust machine with a fifty-ton lifting capacity. The engineers and laborers at Stonehenge would have been pleased with help from Gary the crane operator.

We visit iconic churches in Europe built in centuries past and admire their seventeenth- and eighteenth-century organs. The monumental organ completed in 1738 by Christian Müller at the church of Saint Bavo in Haarlem, the Netherlands, has 32′ pipes in the pedal tower. As modern organbuilders, we know how much work it is to handle things like that. Those eighteenth-century craftsmen worked very hard.

I was twenty-one years old when my mentor John Leek and I helped a crew from Flentrop in Zaandam, the Netherlands, install the three-manual organ at Trinity Episcopal Cathedral in Cleveland, Ohio. The organ has a beautiful twenty-five-foot mahogany case topped with a massive crown with heavy moldings that stands on a pedestal balcony something like fifteen feet above the floor. The balcony is shallower than the organ case so when you are up on top, you look straight down to the floor.

There is a polished 16′ Principal in the façade, and come to think of it, we installed that organ using technology and equipment similar to that used by Brunelleschi, lifting everything to the balcony and into the organ using a block-and-tackle with hemp rope. Looking back, it would have been a lot more pleasant had anyone thought of using nylon rigging rope like you find on a modern sailboat because that hairy, prickly hemp was hard on our hands. The heaviest piece of the organ was the impost frame with the huge moldings that form the bases of the case towers and the rigid structure that connects the lower and upper cases. I suppose it weighed around 1,500 pounds; so instead of oxen, there was me and a young guy from Flentrop pulling on the rope. We were much neater and easier to maintain than Brunelleschi’s oxen. My sixty-seven-year-old shoulders and back could no more do that kind of work now than fly me to the moon.

To lift the big shiny façade pipes up to the case, a co-worker picked up the top of the pipe and climbed a ladder from the nave floor to the balcony as others moved the toe end toward the ladder, bringing the pipe to vertical. I wore a leather harness around my waist as if I was carrying a flagpole in a parade, we placed the toe of the pipe in the cup, and I climbed the ladder, toe following top as the others above me balanced and guided it into place. Today I stand in a church gazing up at the organ, remembering doing that work, incredulous. I am not half the man I used to be.

I have been with the Organ Clearing House for nearly twenty-five years, watching my colleague Amory Atkins set up scaffolding and hoisting equipment on dozens, even hundreds of job sites. There is still plenty of hustle to the work, but the I-beams, trolley, and electric hoist all supported by steel scaffolding make for a much safer and less strenuous work site.

Making the impossible possible

When I was running the Bishop Organ Company in the Boston area in the 1980s, we had a releathering project in the large organ of one of Boston’s great churches. As usual, we started the job with a string of heavy days disconnecting organ components covered with decades of city grime and removing them from the organ for transportation to our workshop. After we had wrestled a particularly awkward and heavy part down the ladders and out of the building, one of my employees announced that now he thought he understood organbuilding. “It’s squeezing into tiny spaces to remove screws you can’t reach, to separate a part of the organ the size of a refrigerator that’s covered with mud and sharp pointy things and carrying it down a ladder next to a Tiffany window.”

He was right. A big manual windchest might weigh 800 or 1,000 pounds, more for a large console. If we are planning to dismantle or install a Skinner organ that has one of those wonderful electro-pneumatic harps, we might plan an entire day to handle that single specialty voice—they are big and heavy and include row after row of little prickly things that dig into your hands, arms, and shoulders. When I hear a harp in service playing, recital, or recording, my mind jumps instantly to the titanic struggles I have had moving them. They sound so ethereal in a lofty room, but they are pugnacious bulky brats to handle.

The thrilling rumbles of big 16′ and 32′ stops do not happen anywhere else in music, but again, my mind jumps to the herculean task of moving such things. The pipes, racks, and windchests of a 32′ Double Open Wood weigh many tons and will fill half of a semi-trailer. One of the marvels of the pipe organ is the idea that a single pipe might be approaching forty feet in length including pipe foot and tuning length, weigh close to a ton, and can produce only one musical tone at one pitch at one volume level. What a luxurious note.

When I meet people at social events, they are invariably surprised when they learn about my work. “A pipe organ builder. I didn’t know there were any of you left.” Another common comment is someone remembering the organ looming high in the back of the church and if they ever gave it any thought, they assumed that it was part of the building. Not so. Every organ in every building anywhere in the world was put there intentionally by craftsmen. They had to figure out how to mount and secure each heavy component. Think of the sprawling sixteenth-century organ case at the cathedral in Chartres. It gives the impression that it is somehow hanging from the stained-glass windows, but 500 years ago, those workers built scaffolding clear up to the clerestory windows and hoisted and lugged the heavy woodwork and huge pipes to their lofty spots.

Twenty years ago, we were delivering a three-manual organ to a church in suburban Richmond, Virginia. There was a big organ case with polished façade pipes, five large windchests, all the machinery and ductwork for the wind system, seventy or eighty eight-foot pipe trays full of nicely packed pipes, the console, and all the mysterious looking bits and pieces that make up a full-sized pipe organ. Parishioners volunteered on a Sunday afternoon to help unload the truck, and by day’s end the sanctuary was jam packed with carefully made, expensive looking stuff. I had worked with the church’s organ committee and governing board to create and negotiate the project and knew several of the people involved very well. After the dust had settled that evening, one of them came up to me and commented, “John, it wasn’t until this moment that I understood why organs cost so much money.”

That ingenious business

Great Britain’s King George III (1738–1820), whose oppressive rule over the American colonies led to the American Revolutionary War, has resurfaced in public conversation as a character in Lin-Manuel Miranda’s brilliant musical, Hamilton. In the king’s featured song, “You’ll be back” (in the style of The Beatles), the crazy king addresses the colonists, singing,

Why so sad? Remember we made an arrangement when you went away? Now you’re making me mad. Remember, despite our estrangement, I’m your man. You’ll be back, soon you’ll see, you’ll remember you belong to me. . . . And when push comes to shove, I will send a fully armed battalion to remind you of my love. . . .

Wendy and I were fortunate to see Hamilton in the first months of its run on Broadway and were thrilled by the whirling, swirling singing and dancing from the first moments. Sitting to my right was a curmudgeonly man who looked like Winston Churchill (though thankfully not as large) who did not crack a smile until King George made his mincing appearance.

The American pipe organ industry started in the eighteenth century before the birth of “Mad King George.” Johann Gottlob Klemm (1690–1762) was born in Dresden, Germany, where he apparently apprenticed with the great organ builder Gottfried Silbermann (1683–1753). Silbermann was nearly an exact contemporary of Johann Sebastian Bach (1685–1750), who was a great champion of Silbermann’s organs, though a little skeptical of the pianofortes Silbermann built late in his life. Klemm built the first organ for the church now known as Trinity Church Wall Street, New York (in a previous building at the same location), and lived in New York City’s Moravian community until 1757, when he learned that the Moravians in Bethlehem, Pennsylvania, needed an organ.¹

David Tannenberg (1728–1804) was born in Germany, moved to Zeist, the Netherlands, in 1748, and emigrated to Bethlehem, Pennsylvania, in 1749. He first worked as a joiner, and when Klemm arrived in Bethlehem in 1757, he became Klemm’s apprentice and assistant. After Klemm’s death in 1762 Tannenberg did no organ work for three years, but between 1765 and his death in 1804 he was involved in building more than forty organs.² As he grew older and became concerned that he had no apprentice who could carry on his work, Tannenberg obtained permission from the Moravian elders in Lititz, Pennsylvania, to write to elders in Herrnhut, Germany, asking them to send a suitable candidate. In response, Johann Philip Bachmann (1762–1837) arrived in Bethlehem on February 17, 1793. Two months later he married Tannenberg’s daughter, Anna Maria. Tannenberg and Bachmann worked together building organs until 1800 when tensions between them following Anna Maria’s suicide in 1799 led to their parting ways.³ While installing the organ in the Lutheran church in York, Pennsylvania, seventy-six-year-old David Tannenberg fell from a scaffolding on May 17, 1804, and died two days later.⁴

While most of David Tannenberg’s organs were built in Pennsylvania, he also built instruments for destinations in Albany, New York; Frederick, Maryland; and Salem, North Carolina. It is almost 500 miles from Bethlehem to Salem. I can drive that far in less than seven hours in air-conditioned comfort. It must have been a rough slog to transport an organ such a distance on eighteenth-century roads. There are only a few Tannenberg organs extant, notably the 1798 “Single Brothers’ House” organ restored by Taylor & Boody and installed in a new concert hall at the Museum of Early Southern and Decorative Arts in Old Salem, North Carolina.

Philip Bachmann built organs under his own name until 1821. An organ built by Bachmann in 1819 has been restored by Paul Fritts & Company in Tacoma, Washington, and is now available for installation in a suitable historic and architectural home. You can read the prospectus and see photos at the Fritts website: frittsorgan.com/opus_pages/galleries/bachmann_reconstruct/bachmann_prospectus.html.

Consider these dates. Klemm’s career in America started in the late 1730s—his organ at Trinity Church Wall Street was built in 1741, nine years before Bach’s death. Tannenberg’s career was in full swing in the 1770s, concurrent with the American Revolutionary War. Bachmann died in 1837 when Felix Mendelssohn was twenty-eight and Johannes Brahms was four years old. Klemm, Tannenberg, and Bachmann were all German-born American immigrants who built dozens of organs for the Moravian communities in Pennsylvania, Maryland, and North Carolina during America’s Colonial period. Wolfgang Amadeus Mozart lived from 1756 to 1791; he was twenty years old at the start of the American Revolution.

Three important books

Orpha Ochse (born 1925) received a Master of Music degree from the Eastman School of Music in 1948 and a PhD in 1953. She is ninety-eight years old. The University of Indiana Press published her masterful The History of the Organ in the United States in 1975. The worn and be-scribbled hardcover copy on my desk in Maine is inscribed with my name and “Oberlin, 1975.” I purchased it from the Co-op Bookstore in Oberlin the year it was published. I was nineteen.

Ochse’s book includes the histories of hundreds of American organbuilders, both companies and individuals. She traces the connections between personalities telling us who worked and apprenticed for whom, who influenced whom, and who formed and dissolved partnerships. The book is organized by regions and eras (“Rural Society,” “Expanding Society,” “Industrial Society,” “the Twentieth Century”). The comprehensive index includes thousands of entries making it a necessary first tool for someone like me who spends each day in the office considering and discussing dozens of organs. Many of the biographical details I am including here came straight from Ochse’s book.

The History of the Organ in the United States was released in paperback in 1988 and is still available from the University of Indiana Press, Barnes & Noble, and other retailers. If there is an organist in your life who does not own a copy, here is a great gift suggestion. Tell them I sent you.

Organbuilder Raymond Brunner (1949–2020) lived and worked around Lititz and Lancaster, Pennsylvania, home of many organs built by David Tannenberg and the other Moravian-Pennsylvania Dutch organbuilders. He wrote the authoritative history of that era of American organbuilding under the title That Ingenious Business, published by the Pennsylvania German Society in 1991. It includes technical and mathematical information of interest to the sophisticated organbuilder and portrayal of daily life at the end of the eighteenth century, such as a drawing of a Sunday morning at Christ Lutheran Church in York, Pennsylvania, with main floor and balcony packed with worshippers, the Tannenberg organ, a preacher gesticulating from the pulpit, and an usher with a stick chasing a dog. ’Twas ever thus. I last saw Ray at breakfast in New York during early planning for the restoration of the organ at Old Saint Patrick’s Cathedral. I am sorry he did not live to see it.

Stephen L. Pinel’s The Work-list of Henry Erben, Organ Builder in Nineteenth-Century New York was published by the OHS Press, the Organ Historical Society, in 2021. It is a 624-page monster with appendices and indices that include many historical photographs, timelines, and detailed descriptions of most every Erben organ, alongside contemporary descriptions, reviews, often accompanied by newspaper articles. Its six pounds of minutia about one of America’s most influential organbuilders means that it is not a book for everyone, but a carefully researched, exhaustive tome of immense value.

An urban Erben

Henry Erben (1800–1884) was a premier organbuilder in New York City who built hundreds of organs for locations in New York, New England, and as far away as Texas and California. Imagine the logistics of moving an organ from New York to San Francisco in 1858. Calvary Church (Presbyterian) in San Francisco was formed in 1854 and commissioned an organ from Erben shortly after. The organ was completed in 1858 and loaded onto the clipper ship Caroline Tucker, which left New York on May 13, 1858, and carried the organ around Cape Horn “west about” to San Francisco.⁵

Erben’s father Peter (1771–1863) built organs and pianos and was organist at Trinity Church, New York (known now as Trinity Church Wall Street), into the 1840s. Thomas Hall (1791–c.1875) was an organbuilder who started working in Philadelphia around 1812. In that same year he installed an organ in Saint John’s Chapel in New York and was assisted by twelve-year-old Henry Erben. Hall moved to New York in 1817, and Henry became his apprentice. They formed the partnership Hall & Erben in 1821, which was dissolved in 1835.⁶ Between 1824 and his death in 1884, Henry Erben produced 1,333 organs, 250 of which were built between 1856 and 1860, the firm’s busiest five years.⁷ That’s more than an organ a week. In 1846 Erben built a new four-manual organ for Trinity Church Wall Street (replaced by Hook & Hastings Opus 2168 in 1907), where he quarreled publicly with the church’s organist, Dr. Edward Hodges, who had succeeded his father.

The Erben workshop was located on a corner of Canal and Centre Streets in lower Manhattan, in the neighborhood now known as Little Italy, one mile from Trinity Church. Erben’s largest intact extant organ was built in 1868 for what is now the Basilica of Saint Patrick’s Old Cathedral at Prince and Mulberry Streets in NoLIta (north of Little Italy), just six blocks north of the workshop. As I write, the Organ Clearing House is completing the dismantling of the organ at Old Saint Patrick’s and shipping it to Brunner & Company in Pennsylvania for restoration. I was in the city last week as the project started and walked between those two churches. It was fun to imagine running into Mr. Erben as he walked the streets between his workshop and two of his important clients. Maybe I would treat him to a fruit smoothie, ubiquitous in the neighborhood today. I wonder what would amaze him most about modern organbuilding? Perhaps electric blowers?

Another Erben afloat

In 2006 the Organ Clearing House sent an Erben organ halfway around the world when the Order of Saint Lazarus of Jerusalem in Wellington, New Zealand, purchased a one-manual, six-rank organ built in 1847 from Saint Dunstan’s Episcopal Church, Ellsworth, Maine. The Clearing House crew crated the organ and delivered it to the docks in Elizabeth, New Jersey, where it was loaded into a container for its 9,000-mile journey.

The organ’s specifications are 8′ Open Diapason (18–56), 8′ Stopped Diapason (18–56), 8′ Stopped Diapason Bass (1–17), 8′ Dulciana (18–56), 4′ Principal, 4′ Flute, and 2′ Fifteenth. There is a permanent coupler from the manual to the seventeen-note pedalboard.

That was the second time that organ traveled by boat. Ellsworth is a small coastal town with a population of about 8,400 located to the northeast of Penobscot Bay in a series of bays and waterways that defines Down East Maine. In the late 1840s there were about 4,000 people living in Ellsworth, and the town boasted nine sawmills, two gristmills, one tannery, eight brickyards, and thirteen shipbuilders, along with several other industries.⁸ There was plenty of work in Ellsworth. To drive there today, one winds along US Route 1, which crosses many bridges over water as it navigates Maine’s legendary rocky coast. It would have been an arduous trip by land in 1847, and traveling by sea was the most efficient and economical way to transport passengers and freight.

The Erben workshop was less than a mile from the docks in New York City, and the Episcopal church in Ellsworth is barely a block from the Union River. The Ellsworth organ traveled only slightly farther by land than the great organs at Old Saint Patrick’s and Trinity Church in New York, mere blocks from the workshop.

§

One of the highlights of visiting an organbuilder’s workshop is the fine woodworking that is such an integral part of the product. Hardwood frame-and-panel doors are as integral to a modern organ case as they were in centuries past, and many internal components sport dovetails and other classic joinery. We identify what variety of wood is being used by the smell in the milling room. There is no mistaking the difference in smell between sawing poplar or white oak.⁹

The same is true with boat building. Several of the coastal Maine towns with shipbuilding heritages are now home to small shops that build wooden pleasure boats by hand, and while organbuilders typically strive for perfectly square corners and straight lines, you hardly find any in a wooden boat. The bow comes to a point, midships swells to the maximum “beam” (width) and tapers back to a narrower stern. The hull often bulbs out a little from the top rails and tapers to a narrow keel below. Viewed from the side, the fairing line of the hull sweeps upward toward the bow. Every line and surface is a complex curve, which means the interior spaces are also full of curves and odd angles.

To start building a boat, the layout of the hull is drawn on the workshop floor looking something like a topographical map with increasing curved lines showing elevation. The keel is placed, and ribs are constructed according to the curves of the hull. The completed keel and ribs look something like a whale’s skeleton turned upside down. The outside of the hull is formed by “planking,” steaming and bending the planks, also called strakes, and fastening them to the ribs. The process reminds me of my years as an apprentice to John Leek in Oberlin, Ohio, when we steamed boards until they were flexible and clamped them to a frame to form the bentside of a harpsichord. We had built a box just big enough to enclose the piece of lumber with a goofy rig using tea kettles on hot plates to produce the steam and the flexible tubing we use in organs to conduct the steam to the box. It was one thing to fire up that cute contraption and handle a piping hot board six feet long, one foot wide, and three-quarters of an inch thick. It is quite another to steam and bend a twenty-footer that is two inches thick and bend that around the ribs of a boat.

I witnessed this process on a large scale at the Mystic Seaport Museum in Mystic, Connecticut, where the 110-foot whaling ship Charles W. Morgan was being restored in the museum’s shipyard. Watching the workers fastening those massive thick boards to the ribs with wood pegs and bronze spikes was a glimpse back into the time when all ships were made of wood and no ships had engines.

Our boat, a Marshall catboat, had a reliable diesel engine in a spacious hold below the deck that I was happy to use when approaching a dock or mooring. I remember once watching a single-handed sailor leave a crowded mooring field in a large two-masted schooner under full sail. He let go of the mooring line, walked some forty feet back to the wheel, and away he went, weaving through the fleet as if he was rowing a skiff, harking back to the days when diesel engines were not an option, so seamen had to have real skill. Shortly after we bought our boat, I wrote an essay for Catboat Journal about the adventures Wendy and I had sailing her from the boatyard in Padanaram, Massachusetts (near New Bedford), to our house on the Damariscotta River in Maine, 250 miles in six days and five nights. I received an email from a fellow in California who would be teaching a course on handling catboats at the Wooden Boat School in Brooklin, Maine, not far from Ellsworth, saying if we happened to be near Brooklin he’d love to have us address the class. We “happened” to be near Brooklin at the stated date because we arranged our summer around it and had a week-long cruise that took us there.

He invited another catboat sailor to share stories with the class, a veteran single-hander who sailed an older version of the same model boat. The important difference was his boat didn’t have an engine. Fogged in, sit and read. Bad weather coming, sit and read. Need to get ashore for emergency or otherwise, but no wind? Sit and read. We were having dinner at a pub after the class, chatting about our boats, and I told Bill how much I admired his career of sailing single-handed without an engine. His response, “Where do you keep the wine?”

Notes

1. Orpha Ochse, The History of the Organ in the United States (Bloomington: Indiana University Press, 1975), page 15.

2. Ibid, page 52.

3. Ibid, page 62.

4. Ibid, page 53.

5. Stephen L. Pinel, The Work-list of Henry Erben, Organ Builder in Nineteenth-Century New York (Villanova, Pennsylvania: OHS Press, the Organ Historical Society, 2021), page 165.

6. Ochse, page 151.

7. Pinel, page 18.

8. en.wikipedia.org/wiki/Ellsworth,_Maine.

9. The smell of sawing ivory or cow bone reminds me of the worst day at the dentist.

On the road again

In the 1980 movie, Honeysuckle Rose, Willie Nelson played Buck Bonham, a country music singer looking for national fame. His life as a traveling music star is a strain on his marriage to Viv, played by Dyan Cannon; one thing leads to another, and not everyone winds up happy. The best thing that came out of that movie is the song, “On the Road Again,” which won a Grammy Award for Best Country Song and an American Music Award for Favorite Country Single.

In the 1980s I was working in an organ shop where some of us preferred classical music and some preferred rock and roll. In the days before earpods when music was played through speakers we had to compromise—ours was often country music. It was fun to make up words to go with the rhyming schemes, and some of the country songs of those days were simply hilarious. Bobby Bare’s “Drop Kick Me Jesus Through the Goalposts of Life,” Willie Nelson and Julio Iglesias singing “To All the Girls I’ve Loved Before,” and Dolly Parton’s “Better Keep Your Hands Off My Potential New Boyfriend” (really) gave us lots of material.

“On the Road Again” seems full of hope, opening with a major sixth (“My Bonnie Lies Over the Ocean. . .”), with lyrics about the pleasure of “making music with my friends.” There is a sort of choo-choo-train-like rhythm underneath, and some lithe, right-in-tune harmonica playing. “Like a band of gypsies, we go down the highway, We’re the best of friends, insisting that the world keep turning our way, and our way is on the road again.”

My daily office routine includes lots of correspondence with people wishing to buy and sell pipe organs, and I keep a list of places that might be productive to visit, sort of like pins on a map. Several times a year, when those pins meld into a circle that I might drive in a week or so, I set off in my Suburban. I make a point of visiting any organ workshops that might be along the route, and I am often able to include errands for us or for colleague companies, like delivering a blower here, a rank of pipes there, or picking up a pedalboard—it helps pay for the gas. When I leave home, sappy as it may be, I think of the indefatigable Willie Nelson and dial up that song, fixing myself up with an earworm that will easily last a week.

§

Last December, Willie cheered me on as I headed for Pennsylvania, Ohio, and New York. My first day out, I met with people at a church who are considering purchasing an organ and had dinner with my son in central Massachusetts. The following morning, I drove to New Holland, Pennsylvania, to visit New Holland Church Furniture, a company that builds miles of pews, thousands of chairs, hundreds of altars, and dozens of organ cases. The Organ Clearing House has helped with the installation of several large new organs with cases built by New Holland, and they have since engaged us to install a few other large pieces such as a cathedral reredos. I was given a lengthy tour of the facility and marveled at the production volume and values.

I was especially impressed by an extensive layout of curved pews in the shop for the floor and balconies of a large church under construction. It is one thing to build straight pews; all organ builders have equipment in their workshops for cutting wood straight. It is much more challenging to work with curves, especially because you would not necessarily use the same curved layouts in several different churches. The forms and patterns for gluing those long, curved boards are custom made for each location. And in this building, the balconies had layouts much different from the main floor, further complicating the job. Massive custom-built sanding machines finish those twenty-foot-long curves with the grain, as any good woodworker would.

Computer-driven machines were cutting out chair backs, pew ends, Gothic arches, and Stations of the Cross at dizzying rates. A procession of ten-foot-long pew seats, hanging from iron hooks like sides of beef, rode conveyors through a huge spray booth. Carts of chair frames rolled from gluing stations to assembly rooms. Engineers and designers stared at computer screens, moving pixilated lines around to create perfect drawings. Those drawings were fed into the machines that cut the wood. Semi-trailers were backed up to loading docks, ready to haul the finished products to their destinations. Seventy-five or eighty workers were toiling in the factory, combining artistry with automation, creating elegant furnishings for church buildings across the country.

New Holland is in the heart of Pennsylvania Dutch country, and I was sharing the roads with Amish families in black carriages drawn by single horses and large flatbed trailers drawn by teams of three horses, all with reflective triangles on the back. Driving around them in a big comfortable car with the heat on gently and music playing, I reflected on the contrasting lifestyles. I saw those buggies parked in the driveways of prosperous-looking farmsteads where oxen were waiting patiently to be harnessed to plows and reapers. It is quite a feat to make a living as a farmer in these times without burning diesel fuel.

Pennsylvania and Ohio

I went from New Holland to Wooster, Ohio, home of Wooster College, where I helped maintain the large Holtkamp in the chapel and smaller practice organs when I was working with John Leek in the 1970s. I drove by those buildings nearly fifty years after I first worked in them, reliving John’s often humorous, sometimes stern teaching. I remembered standing on a ladder behind the Great windchest as a fledgling tuner, confronted for the first time by a Sesquialtera II, Mixture IV, and Scharff III, struggling to decipher the relationships between all those tiny pipes.

I drove past the First Presbyterian Church where in 1980 Leek and I attended the dedicatory recital of Karl Wilhelm’s Opus 76 played by my organ teacher, Haskell Thomson. Jack Russell, professor of organ at Wooster College and a former student of Haskell’s, was organist at that church. Jack is still a friend, now located in the Boston area. Opus 76 is a grand three-manual affair with thirty-six stops, free standing pedal towers, and beautiful carved pipe shades. What I remember most about that recital was a cipher that stopped Mr. Thomson in mid-sweep (his students will get an inward chuckle from that), bringing him to the balcony rail to ask for assistance, an organbuilder’s nightmare.

While in Wooster, I visited the newly formed Greenleaf Organ Company founded by Samantha Koch and her husband Daniel Hancock. They are working on the renovation of a 1916 Hook & Hastings organ purchased through the Organ Clearing House by a church in Kansas. The organ had been in storage for years in Newcastle, Maine, where I live, and it was fun to see “my baby” getting a new lease of life. The folks at Greenleaf are smart and skillful, and I look forward to seeing lots of great projects come from that shop.

I drove from Wooster to Oberlin, Ohio, where I went to school forty-five years ago. My timing was bad as I arrived a few days after the holiday break started, so there were not many people around. I had breakfast with Randy Wagner, longtime executive at Organ Supply Industries (OSI) in Erie, Pennsylvania. OSI has been for decades the largest company supplying to the organbuilding trade in the United States.

I met Randy in the 1970s when I was working for John Leek, and Leek and I traveled back and forth from OSI to deliver and pick up parts for our projects. Our relationship continued through my days with Angerstein & Associates, the Bishop Organ Company, and the Organ Clearing House. It is one of my longest collegial friendships. Randy retired to Oberlin where he cut his teeth working with Homer Blanchard in the 1950s. He shares with Barbara Owen the distinction of being one of two surviving participants in the founding meeting of the Organ Historical Society, held in the choir room at St. Bartholomew’s Episcopal Church in New York City in 1956.1

From Oberlin, I drove to Hartville, Ohio, for a quick visit with Charles Kegg of Kegg Pipe Organ Builders. Charles’s shop has a luxurious amount of space for his staff, with a snazzy collection of machines and equipment. His interest in automated musical instruments means that there are collections of paper rolls for player devices and a very rare machine that punches those paper rolls. Charles and I are collaborating on a project in New York City, and it was a nice opportunity to compare notes and questions.

And back to Pennsylvania

Organ Supply Industries in Erie, Pennsylvania, is one of the largest pipe organ companies in the United States and serves as a supplier to most of the independent organ companies around the country. My pal Bryan Timm, OSI vice president, gave me the “family rate” tour followed by a nice lunch. Their vast factory building is a wonderland where everything is on a huge scale, where forklifts stack organ parts sky high, and where the multiplicity of organ stuff boggles the mind. Eight pedalboards are lined up, in the early stages of their construction. A couple dozen keyboards are making their way through production. Thousands of the little dividers between coupler tablets roll off saws into boxes—the blanks that they are cut from look like houses and hotels from “Monopoly.” It takes hundreds of clamps to glue up things like the huge wood organ pipes from 16′ and 32′ open wood diapasons, and those clamps are stacked on carts, ready for the next project. Organ pipes of all sizes are under construction, and the countless forms and jigs needed to make pipes in an infinity of shapes and sizes are neatly organized in racks and shelves. Ranks of wooden pipes whip through their production department and wind up in crates labeled for shipment to organ companies all over the country. Huge woodworking machines seem to be everywhere, all connected with the metal ducts of the dust collection system that gathers tons of sawdust and plane shavings into hoppers, powered by immense vacuum motors.

OSI is something of a nerve-central for the American pipe organ industry. The bustle of activity through the various departments reassures us that pipe organs are being built across the country, and that talented and dedicated people are pouring their hearts into them.

I left Erie to visit an interesting vintage mechanical-action organ in a recently closed church in Canaseraga, a village of about 500 people in rural central New York, about sixty-five miles south of Rochester. Garret House (1810–1900) was the most prominent organbuilder in Buffalo, New York, of his time. He built a nine-rank, one-manual organ for Trinity Episcopal Church in Canaseraga, and my circle of pins included a snowy drive on long lonely country roads to meet with a small group of parishioners of the now-closed church. They were a cheerful band of lifelong residents, families who have been friends and neighbors for generations, and they are hoping we can find a new home for the lovely organ. Since I joined the Organ Clearing House, I have met with many such groups, sorry to have lost their church and eager for the organ to carry life’s breath to another congregation. Having gathered specifications, dimensions, and photographs, I was put in touch with the officer of the diocese who manages property. I hope we can offer the organ soon. Keep your eye on our website.

Saying goodbye

One of the sure effects of celebrating people I have known for forty or fifty years is the passing of treasured colleagues, mentors, and friends. Thomas H. Anderson was all of these. He was born in 1937 in Belfast, Ireland, and started as an apprentice in an organ pipe making shop when he was fourteen. He emigrated to the United States at age nineteen to take a job with the Aeolian-Skinner Organ Company. That was 1956, when Aeolian-Skinner built nearly twenty organs, including the beauty at Saint Thomas Church, Fifth Avenue, New York (see footnote). Not long after that (not sure when), he started his own firm, the Thomas H. Anderson Organ Pipe Company. He purchased a home in Easton, Massachusetts, not far from Dorchester and Randolph, Massachusetts, where the Aeolian-Skinner facilities were located. His property included a handsome barn attached to the house that he converted to a workshop, and a long, low “chicken coop” where he stored large pipes and materials.

I first met Tommy around 1984 when I went to work for Daniel Angerstein & Associates in Stoughton, Massachusetts, less than ten miles from Tommy’s shop. What a convenience to have a pipe maker so close by; we frequently drove up and down Bay Road between the two shops. Daniel Angerstein closed his shop when he was appointed tonal director at M. P. Möller, and I started the Bishop Organ Company by assuming Dan’s maintenance business. At the same time, I assumed the care of the large Aeolian-Skinner organs at Trinity Church and The First Church of Christ, Scientist (The Mother Church), both in Boston, and I quickly had a list of rebuilding and restoration projects, most of which required Tommy’s help.

Tommy and his wife Susan grew up on the same street in Belfast. Once he was established in the United States, he went back to Belfast to marry her and bring her to join him in Easton. I imagine there were many letters between them in the interim, planning a life together in a new country. What a courageous decision it was for Susan to join Tommy here. They raised four children, six grandchildren, two step-grandchildren, and three great-grandchildren, all supported by Tommy, also known as Granda, hammering away in that workshop.

There are few craftsmen whose intuitive grasp of π can outstrip an organ pipe maker. When I was working in a shop every day, I could easily eye the difference between eighteen and twenty millimeters, or between an inch and an inch-and-a-sixteenth. Tommy could hold a pipe in his hand and sense the width of the rectangle to cut to form an identical tube. Circles are the province of the pipe maker. It’s uncanny.

Susan passed away on December 31, 1996. Tommy passed away on December 30, 2023. His funeral service was held in Easton, just a mile from his house, on January 6, 2024. I was there with nine other organbuilders to meet his family and share stories of our work with him. One of his daughters remembered the chore of loading crates of newly made organ pipes into their van and delivering them to the Consolidated Freightways Terminal in nearby Canton, Massachusetts.

We were a group of old-timers, most of us had known Tommy for decades, and each of us know many organbuilders out there on the grapevine. None of us could remember hearing anything but lovely words about Tommy. He was kind, humorous, caring, diligent, and skillful—a valued and admired colleague. He made organ pipes. Tens of thousands of organ pipes. His work will sing on in dozens of churches around the country. He was a valued friend. He was a gentleman.

Notes

1. Pierre Cochereau, organist at the Cathedral of Notre Dame in Paris, France, was scheduled to open the 1956 American Guild of Organists national convention with a recital on the new Aeolian-Skinner organ at Saint Thomas Church in New York City. During the months preceding that convention, G. Donald Harrison was racing to complete the organ. It was fiercely hot, and there was a taxi strike going on, so after a long workday on June 14, Harrison had to walk several long blocks to his apartment on Third Avenue. After dinner with his wife Helen, he sat down to watch Victor Borge on television and died of a heart attack. It is interesting to note that John Scott, future organist at Saint Thomas Church, was born on June 18, 1956, just four days after Harrison’s death.

Made right here

The organist of my home church was a harpsichord maker, and visiting his workshop was my first exposure to building musical instruments. I guess I was something like ten or eleven years old so my impressions may not have been very sophisticated, but as I think back over more than fifty-five years in the business, I must have been impressed. I started taking organ lessons when I was twelve, and sometime soon after that a mentor took me to an open house at the original workshop of the Noack Organ Company in Andover, Massachusetts. There I got an early eyeful of what goes into the instrument I was learning to love.

Since that first encounter with the art of organ building, I have been privileged to visit many organ builders—from large and impressive operations like Casavant Frères and Schantz to tiny one-person shops. There are elements common in the smallest and largest shops. For example, every organbuilder has a table saw. I like to say that organbuilding can be described as the art of knowing where to put the holes, which means each workshop has a drill press and an impressive collection of drill bits. There are thousands of drill bits in my workshop, ranging in size from a few thousandths of an inch or tenths of a millimeter to three-inch behemoths for drilling large holes in rackboards. You have to hang on tight when one of those bad boys is turning in the wood.

Every shop has a setup for cutting and punching leather. I use the plastic cutting boards you buy in fabric stores for cutting long strips of leather and a rotary knife like a pizza cutter, and I have a heavy end-grain block capped with half-inch-thick PVC for punching the thousands of leather circles and buttons needed for the leathering of pneumatic actions and valves.

Over my half-century experience with organ shops, there have been countless innovations in the world of tools. When I was an apprentice working with John Leek in Oberlin, Ohio, we turned all our screws by hand. Dismantling a large electro-pneumatic-action organ for releathering was like a triathlon, working over your head with a screwdriver turning thousands of screws to release bottomboards, pouchboards, stop action machines, and windlines. We had forearms like Popeye. Later we had the first electric screwdrivers, which were simply drill motors that had to be plugged in. At first, they were too powerful for driving screws into the soft wood of organ windchests, but soon adjustable clutches were introduced allowing you to set the torque of the machine to avoid stripping the threads of too many screws. Still, these had power cords that were a nuisance to keep away from the pipes of the windchest below where you were working. It was always a Mixture.

When cordless drills and screw guns were introduced, the battery life was not great. You would need to have three or four batteries dedicated to each tool if you wanted to run it for a few hours, changing and charging the batteries as you went. Today there is a wide range of powerful twenty-volt tools available with remarkable battery life and torque enough to sprain your wrist. I have switched my entire assortment of professional and home maintenance tools to the 20V DeWalt system, including chainsaws and weed whackers, delighting that I no longer need to keep gasoline around the house. I can run that weed whacker for an hour on a single charge, long enough to get around our large rural lawn. And the screw guns just keep going and going.

Was it twenty years ago when Computerized Numerical Control (CNC) machines were becoming popular? These technological marvels can be programmed to quickly produce complicated woodworking projects. One of the first uses of CNC machines in organ shops was the drilling of windchest tables that have rows of different sized holes for each stop. A drawing is fed into the computer, and the machine selects the bits and drills away. I remember standing at the drill press, drilling the holes in rackboards, toeboards, and sliders for a new organ, changing the bits by hand for each different hole size. A long row of boards stood against the wall nearby, and I drilled the 7⁄16-inch holes in all of them, then would change the bit to half-inch and start again. (I followed the rule of drilling the smallest holes first, knowing that if I made a mistake and drilled a hole or two too many with one bit, it would be easier to correct than if I had started with the big holes.)

When I first saw CNC machines in operation, it seemed that you would need a group of NASA scientists to operate one. Today, knowing some of the very small shops that had adopted them, it is apparent that pretty much anyone can learn to run one. CNC machines crank out windlines, action parts, reed blocks, pipe shades, and pretty much any part of an organ made of wood. CNC machines are also used for making things from metal, mass producing hundreds of identical parts or producing single complex fittings.

Making metal organ pipes is one of the magical parts of our trade. To do that, especially to make alloys and cast sheets of molten metal, a shop needs an expensive, complex setup that requires a lot of space, so most organbuilders buy pipes made to their specifications by specialized pipe-making firms. Still, several shops have all this equipment, and it is a thrilling process to witness. Metal ingots are melted in a cauldron over high heat, with the different metals, usually tin and lead, weighed carefully as the alloy is specified by the tonal director. The cauldron is mounted near the end of a long narrow table, typically with a stone surface, and the table is fitted with a sled. The metal is ladled into the sled, and two workers push the sled steadily down the length of a table, leaving a thin sheet of the molten brew on the stone. Stare at the gleaming surface for a few seconds, and watch it glaze over as the liquid turns to solid.

Casting metal for organ pipes is a process that has been in use as long as we have had organ pipes. The Benedictine monk, François-Lamathe Dom Bédos de Celles (1709–1779) included beautiful engravings of this process in his seminal book, L’art du facteur d’orgues (The Art of the Organ-Builder), published between 1766 and 1778. When the metal has set and cooled, the sheets are rolled up. They are then either planed by hand or on a huge drum to the specified thickness. Some pipe makers hammer the metal before forming the pipes, duplicating an ancient process that compresses and strengthens the metal. Then they cut the metal to create the different parts of an organ pipe, rectangles for the resonators, pie-shaped for the tapered feet, and circles for the languids. They are formed into cylinders and cones and soldered together to form the pipes. Every organist should find a chance to witness this incredible process.

Potter at work

Harry Holl’s Scargo Pottery in Dennis, Massachusetts, was a common summer evening family outing when I was a kid. We all loved the woodsy setting with a row of potter’s wheels under a corrugated fiberglass roof where we would stand watching Harry and his colleagues, many of whom were apprentices, create beautiful dinnerware, mugs, vases, and bowls. Like the mysteries of casting organ metal, it is a bit of magic to watch an artist place a blob of clay on a wheel and poke and prod it into a vessel. Watching a blob become a bowl is like watching a flower open. The craft is exacting when making a set of plates or bowls. Each is a hand-made individual, but they will stack better in your kitchen if they are pretty much the same size, so the potter uses a caliper to measure the height and diameter of each piece to form a set.

When Wendy and I moved into our house in Newcastle, Maine, in the winter of 2001, my parents gave us a set of eight large dinner plates made by Harry Holl with deep blue glaze in a rippling pattern, which we still use frequently. There is a large table lamp on my desk, and the house is scattered with the lovely artworks from Scargo Pottery that we eat and drink from each day.

Harry worked mostly with ceramic clay that emerged white from the kiln. There is a particular beach near Scargo Pottery with distinctive black sand that Harry liked to blend with his clay, giving his pieces a speckled effect that shows through the glaze. His sense of shapes and his love of his material made him a great artist. His daughters Kim and Tina run Scargo Pottery now, long after their father’s death.

Those summer outings typically had a pleasant coda, as we would pass an ice cream shop called Sea Breezes on the way home. Getting into the car at Scargo Pottery, we would pipe up a sing-song chorus, asking if “Sea Breezes are blowing.” My father was a sucker for ice cream, so it was always a safe bet.

Will it float?

Around us in Maine there are several boat yards that build custom wooden boats. Like any artisan’s shop, they are a delight to visit, and as a life-long organbuilder to whom straight and square are virtues, the absence of straight lines in the hull of a wooden boat is mind-boggling. The hull is nothing but voluptuous curves in every direction, from front to back (forward to aft), top to bottom (rail to keel), and side to side (beam to beam). Boat builders place huge planks into steam-filled vessels to soften them and carry them to the side of the boat where they are fastened to the ribs with huge bronze screws (which don’t corrode in salt water) or wooden pegs. When I worked with John Leek, we used the same steaming process to make the bentsides of harpsichords.

When a hull is complete and decks and interior are fitted out, the boat is launched, a test that no organbuilder ever has to face. I marvel that the never-before-immersed vessel floats flat and level. I guess it is comparable to the marvelous moment when you turn the wind on in an organ for the first time. Both the boat and the organ come to life at their first moments of usefulness.

Back to its maker

In the spring of 2013, Wendy and I set sail in Kingfisher from Marshall Marine in Padanaram, Massachusetts. She is a Marshall 22, built there in Padanaram in 1999. We had purchased her the preceding fall and spent the winter imagining and planning our maiden voyage to bring her to her new home in Newcastle, Maine. Our son Andy then lived in nearby New Bedford, Massachusetts (home of the largest fishing fleet in the United States). We left one of our cars in Newcastle, and Andy dropped us off at the boatyard and took care of the other car while we were at sea.

Our trip took six days and five nights and covered more than 250 miles. We had mapped out the route and reserved dock space or moorings in different marinas for each night. We ate dinner onboard most evenings and reveled in showers at the marinas. It was one of the great adventures we have shared as a couple. A friend raced out in her motorboat to snap a photo of us entering the Damariscotta River. Stepping onto our dock and walking up the back lawn seemed like a miracle. Sleeping on solid ground for the first time in six days, I rolled out of bed onto the floor.

Each summer since, we have set aside weeks for “cruising,” when we provision the boat for days and nights on the water and explore the infinity of the famous rocky coast of Maine. We have anchored in picturesque harbors and on remote islands. After the huge learning curve of handling the boat on the first trip, we have mastered Kingfisher, learning when we can push her, when we should reef the sail against heavy wind, and just how high can we “point” against the wind to round that reef without tacking. We have several friends in the area who have waterfront houses, and one of our favorite outings has been to sail to them for rollicking dinners and slumber parties. And one of the great things about a boat is that you can go places otherwise unreachable.

Last summer, nudged by the pandemic, we left Greenwich Village, moved into our new home in Stockbridge, Massachusetts, and quickly made a gaggle of new friends. Tanglewood, the summer home of the Boston Symphony Orchestra, fifteen minutes from home, would be less of a summertime conflict if they only held concerts when it was not good sailing weather in Maine.

When our local boatyard hauled Kingfisher out of the water last fall, I asked them to touch up the varnish on the brightwork, the teak pieces that trim the fiberglass hull whose finish is ravaged by constant sunlight and salt. He touched it up, all right, and sent me a bill that recalled the saying, “She looks like a million bucks.” It was a surprise, but we took it as a hint. What better time to offer her for sale than when she looks like a million bucks?

Two weeks ago, Kingfisher went by truck back to Padanaram, and last week I stopped by Marshall Marine to deliver the sail that had been at a sail maker for winter cleaning and repair. Geoff Marshall, who runs a workshop with seven people building those lovely boats, is also the broker from whom we bought her, and he walked me through the different buildings, talking about the various boats in different stages of completion. Here is one that is just getting started, and here is another that is due to launch in a few weeks. The new owner is just as eager to see her in the water before Memorial Day as the organist is to play the new organ on Easter Sunday.

When I watched Kingfisher drive up the hill away from Round Pond, Maine, on the back of the truck, I felt as though a piece of me was dying. How we have loved the time onboard with family and friends, and with Farley the Goldendoodle curled up on the deck. There is nothing like the taste of the first sip of coffee in the morning or of a gin and tonic after a long day of sailing, and there is nothing like the thrill of bending the wind to get you to a party.

Frequent readers will remember that I have written many times about the common philosophies of sailboats and pipe organs, that both are human attempts to control the wind. Kingfisher is leaving our family, but I will always have a little salt water in my blood. You haven’t heard the last of it.