In the Wind

Out and about

After Christmas 2019 I retired from maintaining pipe organs. With some forty-five years of racing about twice a year to get to every client during “tuning season,” I was looking forward to sitting back, watching my friends and colleagues as they blasted about doing Easter and spring tunings, but as it turned out, no one was doing any tuning that spring. In March of 2020 the world as we knew it shut down, churches closed their doors, and organ tuners across the country stayed home.

My tuning and service career started when I was a student at Oberlin during the 1970s, as I was fortunate to work three days a week for John Leek. If you are a regular reader, you have read about John before. He was a first-generation Dutch immigrant who apprenticed in various workshops in the Netherlands starting when he was a child. He came to the United States in the early 1960s to work with Walter Holtkamp, Sr., whose reputation as an innovating organbuilder was widely known. While working on Holtkamp organs on the campus of Oberlin College, Leek saw that the school was advertising for a full-time organ curator. “That’s the job for me.”

He was still employed by Oberlin when I started working with him, but as he had developed a lively organ service trade outside of his work at the school, he soon left Oberlin and founded his eponymous company. I loved traveling around the area with him servicing organs from the start, going in and out of church and school buildings, working on a variety of instruments. Each client had distinct personalities, both personal and institutional. It was easy to tell if a place was well run or struggling, ambitious or complacent, progressive or conservative. There were people we looked forward to seeing and people we knew would be difficult. There were organs that were fun to work on, and a few that we dreaded. Some buildings were immaculately maintained, always neat and clean, and others were dirty, smelly, and cluttered.

I left John’s shop in 1984 with my wife and two toddlers to return to Boston where I grew up, joining the workshop of Daniel Angerstein & Associates in Stoughton, Massachusetts, and taking a position as music director at a lovely Congregational Church in Lynnfield, Massachusetts. In my first weeks with Angerstein, Dan and I went on service calls together so he could introduce me to the more complex and important instruments, and I was soon exploring my home territory with helpers from the workshop, learning the tricks and foibles of each instrument and client.

Dan closed his business in 1987 to become tonal director at M. P. Möller for what turned out to be Möller’s waning days—that venerable firm closed in 1993—and I took on Angerstein’s service clients as I formed the Bishop Organ Company. Over the years I think I serviced more than 300 different organs, some for short periods, some for well over thirty years, and I know there was a stretch in the 1990s when I had close to 100 clients at once. I had a group of wonderful helpers, three of whom I taught to tune and who were my pleasant travel companions as we rolled around New England.

§

We worked on a wide range of organs, from the mighty 240-stop Aeolian-Skinner at The First Church of Christ, Scientist (The Mother Church), in Boston where we tuned once a week, to a three-stop positive organ by Bedient Pipe Organ. That Bedient organ is in Saint Mary of the Harbor Episcopal Church in Provincetown, Massachusetts, at the tip of Cape Cod. Provincetown is more than seventy-five miles from the Sagamore Bridge connecting Cape Cod to the mainland. It was seventy-five miles from the workshop to the bridge, so we would schedule another service call on the Cape to make the trip worthwhile. After all that driving, tuning that tiny organ was something of a lark. Once as we started that long drive home, my helper Mark was half asleep in the passenger seat, looking dreamily out the window. As we passed a car, I overheard him whimper softly to himself, “They have ice cream.” I took the hint, and we stopped at the next opportunity.

After his retirement, my father was interim rector at Saint Mary, and I played a short evensong recital on the organ. It was like riding a tricycle. The organ had been a gift from an elderly gay couple who had lived in Provincetown for decades who collected $30,000 worth of recyclable bottles and cans by rooting through the dumpsters behind restaurants and bars—600,000 bottles and cans.

I once got fired by a client after a long day of travel. When I was working with Angerstein, we did a renovation and expansion project on a small Hook & Hastings tracker organ on Martha’s Vineyard, a quaint but exclusive touristy island about forty-five minutes by ferry from Cape Cod in Massachusetts. Later, when I was working on my own, the organ ciphered on Good Friday, and I received a call from the organist informing me that Easter was the day-after-tomorrow. His panicky and self-centered demeanor was well remembered from the time of the renovation project. I was finished with my hundred-or-so tunings, and the program of Easter music at my church was ready to go, so on Holy Saturday I made the two-hour drive from home in North Reading, Massachusetts, to Woods Hole where you catch the ferry to the Vineyard. It takes most of an hour to get your car in line for the ferry, and it is a forty-five-minute trip across the water.

I got to the church around noon, opened the windchest bung board, found a pallet caught between two guide pins, pushed the pins apart with my fingers, closed the bung, checked the tuning of the Oboe, and drove back to the ferry terminal. The invoice I sent the next week reflected four hours of driving, four hours dealing with the ferry, the cost of mileage and ferry tickets, and my minimum hour-and-a-half service call. The organist was furious. “You were in the church for fifteen minutes and you’re charging me a thousand dollars? You’re never coming back here.” I would not have expected “I’m so grateful you could get here in time for Easter” from that guy.

I had another panicky call from an organist on a Saturday morning. A wedding was starting in an hour, and the organ would not play. When he turned on the switch, lights glowed, and he heard the blower, but no sound. The church was a half hour from home. By the time I arrived, there were limousines parked in front of the church, a bagpipe howling in front, and people pouring into the church. I raced up the stairs to the organ loft, verified that the organ was running, and the electric stop action was working. I went to the basement and found a card table sucked up against the blower intake. Easy fix. Here comes the bride.

John Leek and I worked for a Polish Catholic Church on the west side of Cleveland. At the end of each tuning day, we presented ourselves at the rectory where the pastor would ask what we like to drink, duck back inside, and return with bottles of booze and cash to pay for the tuning. It seemed like kind of a loose way to run a ship.

Gustatory tuning

When scheduling a slate of tunings, I kept two criteria in mind, geographic proximity and what would be for lunch. Some organs would command a full day a few times a year. On other days we might visit two, three, or even four organs. Wendy and I lived in the Charlestown Navy Yard for ten years, a neighborhood of Boston across the harbor from the city where our neighbor was the USS Constitution, the oldest commissioned warship in the United States Navy. The Episcopal church in Charlestown was a service client with a neat little two-manual tracker organ. The organist there was a pal who was happy to hold notes, so that church was often an easy fourth stop of the day, getting me home in time for cocktails.

We had pairs of churches close to each other, each pair associated with a nice place for lunch, and I scheduled things so we had a variety of lunches. You would not want to have Mexican food two days in a row. We had a nice range of cuisines including Vietnamese (Harvard Square), Chinese (Boston University), Mexican (Worcester and Quincy, Massachusetts), Thai (Back Bay, Boston), Italian (Newton, Massachusetts), fried seafood and clam chowder (Cape Cod)—you get the idea.

Several of the organists of churches where we tuned often joined us for lunch, allowing fun conversations about what was going on in each church. I paid attention to what music was out in the choir rooms, what music was piled around the organ console, and what notices were posted on bulletin boards, so I had a comprehensive working knowledge of dozens of church music programs, all of which informed my work at the church where I was music director (as well as organ tuner).

Watch your step.

If you are paying attention, maintaining a lot of instruments is an education in organ building. It is a delight to work on a well-designed, well-engineered, well-built, and well-voiced organ. How easy it is to move around inside an organ and how easy it is to reach things that will always need attention is an important reflection on the quality of an instrument. No church wants to hear that an ordinarily simple repair would involve a week of dismantling other parts of the organ to gain access to the offender.

I maintain an organ in a large, central building in New York, built by a widely known and respected builder, that includes a common brand of solid-state controls for switching and combination actions. I was dumbfounded when I realized that the “brain” of the system was installed inside the console in a way that the interchangeable circuit boards could not be removed, making normal maintenance impossible without removing the entire unit from the console and stressing the immense jumble of ribbon cables that connect it to the organ. That Medusa-like tangle made my blood run cold.

We like to see neat wiring on junction boards in an organ, every wire in its proper place, soldered evenly, tied and dressed so it will be easy to troubleshoot in the future. Sometimes we are confronted by tangled messes of wires that show no order or logic. The weight of cables is hanging directly from delicate contacts, odd wires are laced about, and there is no logic from one row of pins to another. You just know by taking a glance that the mess will be unreliable, and it is difficult, sometimes hopeless to dig down to find the wire in question.

§

Organs enclosed in free-standing cases are often among the best built, but they can be difficult to service because one must reach everything from walkboards outside the back of the case. If there are seven or eight stops on the Great, that tin façade seems a mile away, and the treble pipes of the Principal down at rackboard level are often out of reach, especially if they are cone-tuned so you cannot use a long tuning iron. Staying with the Great as example, you might find three or even four reeds at the back of the windchest (16′ Trompette, 8′ Trompette, 8′ Vox Humana, 4′ Clarion), and two or three compound stops buried behind them (Mixture VI, Scharff IV, Sesquialter II). It is a stretch to reach over those hulking reeds to get to those tiny mixture trebles. As you get used to such an organ over the years, you realize which big reed pipes you can remove to gain the angles needed.

The lowest notes of the 8′ Gedeckt are probably tubed off the main chest and mounted on the case wall, but they are far away, and they can be especially tough to handle because if the pipe is sharp you must reach the pipe with two hands, one to hold the pipe and the other to move the cap higher on the pipe. Sometimes I asked a helper to hang on to my belt to keep me from falling into the pipes.

Ernest Skinner cared a lot about the serviceability of his organs. Stable ladders, ample walkboards between windchests, and sturdy tuning benches above the pipes make tuning comfortable and safe for both the tuner and the instrument. There are no surprises like treacherous spongy boards underfoot as you pass through the organ. We hope for this quality in any organ, but some are spooky. You must figure out what can bear your weight. A good rule for when you are walking somewhere in an organ where you have not walked before is do not put all your weight on anything without trying it gently first.

Over the years

Over years I learned the priorities and interests of the many organists I worked for. For one, I would always double check all the expression boxes, shutters, motors, and mechanisms, knowing that he used them constantly and considered them an important part of his playing. For another, it might be the trebles of the flutes, making sure that solo stops like orchestral reeds or harmonic flutes were in tune with each other, especially if there were antiphonal pairs of similar stops.

I learned the strengths and weaknesses of each organ, which reeds would need attention, the trebles of stopped wood flutes, keyboard contacts, and recalcitrant tremulants. I also learned which firms build organs that are reliable, easy to maintain, and, most important, beautiful. In my conversations with many organists, I learned what features of an organ made it most useful to the working musician, and how effectively it led the church’s music, especially congregational singing.

It is fun to reflect on how much easier that work is in the age of the mobile phone. Thirty years ago, while on the road doing service calls, I had to find pay phones to let people know if I was running late and to maintain my schedule. I had a memorized list of gas stations that had phone booths that were likely to be available. If I had to call a vendor with questions about the systems of an organ, I would ask in the church office if I could use the phone and sit facing away from the secretary so I could not see her angry glare when I had tied up the church’s only phone line for too long. Today you have your phone with you all the time (and it has a flashlight). If you are explaining something to a technician at Peterson Electro-Musical Products, Organ Supply Industries, or one of our other valued suppliers, you can snap a photo and send it instantly. What could be easier?

In several churches where I tuned for decades, I outlived generations of staff members and could be relied on to find a stepladder, to know where the controls for HVAC equipment were located, and how to program the electronic tower chimes. (I like to call them Bongatrons.) It is fun to think back on tens of thousands of miles driven, thousands of satisfying repairs—it is fun when you solve a knotty problem and get an organ back on its feet—endless conversations with musicians, clergy, and staff members. I had running jokes and teases with people I saw twice a year.

What an adventure, what a privilege, and what an education. Thanks for the great ride.

Where it all begins

When I was growing up, my family had a summer home on Cape Cod where we grew enamored by a brilliant potter about five miles away. Scargo Hill Pottery was founded by Harry Holl, and over fifty years later his daughters still make the characteristic shaped dishes, mugs, and vases we grew to love. Harry worked with white porcelain that he accented with dark spots made by mixing the black sand from a specific nearby beach into his clay. He accented them with vibrant glazes. Our household and those of my siblings are rich with Harry Holl pieces; it is lovely to eat daily meals off such beautiful art and to have such ornaments on our walls and shelves.

From its beginning Scargo Hill Pottery has had a wonderful, almost spiritual side. There is a row of potter’s wheels in a sunlit spot with a translucent fiberglass roof and no walls, where you can stand and watch the artists create their products. I still think it is magical to watch a turned shape emerge from a lump of clay and become a useful vessel. From my earliest teenage years I have been in love with places where beautiful things were made. On many a summer evening, we piled into the car after supper to visit Harry and his troupe. The lovely outings were capped by a stop at Sea Breeze soft-serve ice cream conveniently located along the route.

§

The 150-acre summer estate of sculptor Daniel Chester French (1850–1931) is a couple miles from where we live in Stockbridge, Massachusetts. French is perhaps best known for two iconic public sculptures, The Minute Man statue in Concord, Massachusetts, near “the rude bridge that arched the flood,” and the monumental statue of a seated Abraham Lincoln in the Lincoln Memorial in Washington, D.C. He bought the property in 1896 and immediately commissioned the construction of a studio that became his principal workspace for the rest of his life. At that time there was train service from New York to Stockbridge; the Stockbridge station, long out of use, still stands just a couple miles from Chesterwood.

The studio is situated close to the house and has large glass windows providing plenty of natural light inside that feature broad views of Monument Mountain and the rest of the southern Berkshires. The principal work room is twenty-nine feet by thirty feet with twenty-six-foot-high walls allowing enough space for monumental equestrian statues. Since most of French’s work was to be installed outdoors, the design of the building included a working platform on railroad tracks with large doors that allowed him to move a massive work in progress outside so he could view it in natural light. He was so eager to work in the beautiful new space that he moved in two weeks before it was complete. The building included a reception room where he could receive potential clients and where his family had afternoon tea when the weather would not permit using the house’s grand south-facing porch.

The Minute Man was completed in 1875 for the centennial of the start of the Revolutionary War, before French acquired Chesterwood, but the Lincoln Memorial was completed in 1920. French designed Lincoln’s statue at Chesterwood, and a six-foot model is on display there. The full-scale statue was carved by the Piccirilli Brothers whose studio was on 142nd Street in the Bronx, New York. A four-foot bronze statue of a winged angel by Daniel Chester French, The Spirit of Life, stands in a portico at Saint Paul’s Episcopal Church in Stockbridge.

A visit to Chesterwood is an inspiration. It is thrilling to think of the wealthy and powerful people who traveled there to commission public art, and wonderful to imagine the brilliant and prolific artist toiling in the lovely studio in that bucolic setting, surrounded by family and friends.

§

Another iconic artist’s studio is within walking distance of our house in Stockbridge. Norman Rockwell had been living in Vermont when his wife began treatment at a prominent psychiatric hospital in Stockbridge, and Rockwell moved his family there in 1953. His first studio in this town was behind a large plate-glass window in the central storefront of Stockbridge’s Main Street, directly above the Back Room Rest, familiarly known as Alice’s Restaurant of Arlo Guthrie fame. He later built a free-standing studio with plenty of natural light on South Street. When the present building of the Norman Rockwell Museum was opened in 1993, the studio was moved to the new site where museum visitors can go inside to see Rockwell’s easels, paints, brushes, props, and tools.

Many hundreds of Norman Rockwell’s large-scale paintings were featured on the covers of The Saturday Evening Post and are inscribed in the artistic minds of millions of people around the world. I have been moved many times by sitting on the bench and playing the keys upon which the giants of organ music sat and played—Widor, Dupré, Saint-Saëns, Fauré, and so many others. It is equally moving to see the stool on which Rockwell sat while painting his beloved three-dimensional self-portrait, his iconic Rosie the Riveter, and The Runaway.

Our place in Stockbridge backs up to the cemetery where every morning I walk Farley the Goldendoodle through the cemetery, past Norman Rockwell’s grave to the adjoining Naumkeag estate, a great place for him (Farley) to be off leash for his morning constitutional. Norman is there with two of his wives, his gravestone festooned with tubes of paint, paintbrushes, and little trinkets left in tribute to his marvelous career and influence on our cultural life. Our granddaughter has been swept up by Norman-mania, being sure to visit him each time she visits us.

That Ingenious Business

In 1990 the Pennsylvania German Society published a book by our late colleague, friend, and organ builder, Raymond Brunner about the Pennsylvania German organbuilders Philip Bachman and David Tannenberg, among many others. These were some of the first organbuilders active in the United States, and a few authentic examples of their eighteenth-century American-built organs are still extant. As the organ was the most complex device built by humans at that time, the phrase “that ingenious business” evolved around that local industry. Now we are surrounded by technological marvels—no eighteenth-century organbuilder could have imagined mobile phones, flat-screen televisions, or nuclear submarines, but the pipe organ remains one of our fascinating achievements.

Among my many pleasures of working with the Organ Clearing House is visiting the workshops where pipe organs are built. We have working relationships with many of the country’s fine organbuilders as we help them with their projects, providing truck transportation, rigging and hoisting, assembly and disassembly. I have been in dozens of organ shops both here and abroad, and I always marvel at the creativity and dedication of the people in them. My first shop visits were open houses at Fisk and Noack in the 1970s when I was in high school. Organbuilder George Bozeman was an early mentor. I sang with his wife, Pat, in the choir at my home parish, and they were generous, taking me to those magical places to see organs nearing completion and ready to be dismantled and shipped. My high school organ teacher John Skelton also shared those wonders with me.

My first experience working in an organ shop was the summer of 1975, between my freshman and sophomore years at Oberlin, when I spent those months in the workshop of Bozeman-Gibson & Company. The shop was in Lowell, Massachusetts, in a building previously occupied by organbuilder Rostron Kershaw, and I spent my first day as a nascent organbuilder in the parking lot with sawhorses, façade pipes, Zip-Strip, hose, bucket, and rubber gloves. Oh, the glory of it. The parking lot was shared with a guy who transported chickens on a flatbed truck stacked high with wooden coops. I do not think he raised the chickens. I guess you would say he was trafficking in chickens, but the truck clattered in and out, and he was always happy to take the sawdust from the dust collection system to line his coops. Once when the bin was empty, he asked if we would plane some wood.

That summer, the company was working on the restoration of the wonderful 1848 George Stevens organ in the First Church of Belfast, Maine, and the installation of a new organ in the Federated Church of Castleton, Vermont. What an adventure it was for a nineteen-year-old enthusiast to spend the summer driving around New England, staying in motels, eating with a meal allowance ($1.50, $2.50, $3.50 for breakfast, lunch, dinner), and having my first hands-on experiences with organs. I returned the following summer and helped install the Bozeman-Gibson organ on Squirrel Island, an exclusive summer community off the Maine coast near Boothbay Harbor, six miles as the crow flies from our house in Newcastle.

Nearly fifty years later, I still marvel at the magic. I have a sense that it is improbable that we would be allowed, even encouraged to make something as otherworldly as a pipe organ. The variety of skills involved seems endless. An organbuilder is an architect, carpenter, woodworker, steel worker, electrician, leather worker, metallurgist, sculptor, acoustician, and musician. A comprehensive workshop houses familiar machinery like saws, drill presses, and planers, milling machines, and welders, and equipment you are not likely to see elsewhere like the cauldrons for melting soft metals, and especially the tables for casting the long sheets of metal used to make organ pipes.

François-Lamathe Dom Bédos de Celles de Salelles (1709–1779, we know him familiarly as Dom Bédos) was a Benedictine monk and organbuilder who published a monumental treatise, L’art du facteur d’orgues (The Art of Organbuilding) in 1778. Its volumes are packed with elegant engravings showing all facets of the trade including tools, workbenches, mechanical actions, wind systems, windchest layout, and clever exploded views of the interior of a complete organ. The cauldron and casting table are clearly illustrated, just like those found in modern workshops. I imagine that Dom Bédos built lovely big bellows to help tend the fires under his melting pot. Of course, today’s organbuilders do not have to stoke wood fires to melt their metal; a gas burner does the trick in a trice. Flipping through the pages of the good monk’s treatise shows how little has changed in the craft in nearly 250 years.

But how much has changed

Aristide Cavaillé-Coll (1811–1899) is revered for the tremendous legacy of pipe organs his company produced for such churches as Notre-Dame and Saint-Sulpice in Paris, but along with over 500 instruments he was honored for the invention of the circular saw blade. How we take them for granted now. I still have the table saw I bought in 1987 when I started the Bishop Organ Company, and I have ten or fifteen circular blades for it, some of which have specialty uses. Most of them have carbide steel tips on the teeth that stay sharp through miles of cuts. Think of spending a day making thousands of wood trackers, maybe ten feet long with a cross section of 1.5 by 8 millimeters. You stand at that saw all day making cut after cut. It is monotonous, but you cannot let your mind wander because you really want precise cuts, and you want to keep your fingers. (I still have all mine after forty-nine years behind the saw.)

As repetitive and precise as that task is, besides the circular saw blade we have the added luxury of a shop-wide dust collection system. The good monk had none of that. He cut those trackers by hand. My mentor John Leek taught me to make long, straight saw cuts and to plane a board flat and parallel by hand before I was free to use the machines. It was a great learning experience. I hardly ever did that again, but that helped me imagine the time, effort, and concentration it would take to make an organ full of trackers by hand. Or think of making a keyboard by hand with sixty long straight cuts. When I worked for Angerstein & Associates in Stoughton, Massachusetts, in the 1980s, I built the four keyboards for the new console of a large organ in Corpus Christi, Texas, and I remember that the lowest few naturals of the bottom keyboard were a little wider than the others. I have not noticed anything like that in any of the historic organs I have visited. I recently had a fun exchange about that with the good people of the Red River Organ Company who maintain that organ now.

I had a root canal a couple months ago—not my first choice of how to spend a morning, but I had a good laugh with the endodontist when I told her that the smell of grinding my teeth reminded me of standing at a table saw cutting ivory or cow bone for keyboards. I was impressed by the array of teeny cutting tools she used with a compressed-air motor to drill so delicately into the roots of my teeth. She spoke softly to her assisting technician, “A 14, please,” “A 12, please.” Between gulps, I asked if those were bit sizes. Yes, but of course the numbers refer to length in millimeters, not diameter.

Drill sergeant

The art of organbuilding can be defined as the art of knowing where to put the holes. Each pipe in an organ needs at least two holes, a toehole to stand in and a rackboard hole that stands it up straight. In a slider chest, there are two more holes for each pipe, one in the windchest table and one in the slider. A ten-stop, sixty-one-note slider chest has 2,440 holes. Those in the windchest, sliders, and toeboards range from about ½ inch to 1¼ inches with some larger oval holes because the holes cannot be larger than the travel distance of the slider. The rackboard holes range from about ½ inch to 3 inches or more, with the largest pipes supported by felted “scallop” racks higher up on the pipe. Dom Bédos’s windchests did not have sixty-one note compasses, but he still had to drill thousands of holes just to hold up and blow the pipes. There are usually at least two holes in each key of a keyboard, one for a balance pin, and one for a guide pin. He built an organ with five manuals, each with fifty-six notes—that is 560 holes. He used a “bit-and-brace” drill with handmade bits. What skill, precision, and plain hard work 
was involved.

I have thousands of drill bits in my workshop—twist bits, multi-spur bits, Forstner bits (guided by the outside edge rather than a center pin), countersinks, and spade bits. To turn those bits, I have a little fleet of drill motors with rechargeable batteries and the drill press I bought with the table saw.

With your own eyes

If you have not already, I hope you all get to visit an organ shop sometime. Most companies that build new organs love to host open house events when an organ is ready to be shipped. Those events typically include food and drink, displays about how certain tasks and processes are accomplished, and the added excitement of visitors from the church where the organ is going. If you are planning a trip to an area that is home to an organ company, get in touch through their website or give them a call to ask if you might visit. At least they will put you on a mailing list for the next open house. There is an old gag about sausages—you might love to eat them, but you do not want to watch them being made. Watching the artisans at work in an organ shop will inspire your love of the instrument and will inspire your musicianship. It’s nothing like sausages.

Made right here

The organist of my home church was a harpsichord maker, and visiting his workshop was my first exposure to building musical instruments. I guess I was something like ten or eleven years old so my impressions may not have been very sophisticated, but as I think back over more than fifty-five years in the business, I must have been impressed. I started taking organ lessons when I was twelve, and sometime soon after that a mentor took me to an open house at the original workshop of the Noack Organ Company in Andover, Massachusetts. There I got an early eyeful of what goes into the instrument I was learning to love.

Since that first encounter with the art of organ building, I have been privileged to visit many organ builders—from large and impressive operations like Casavant Frères and Schantz to tiny one-person shops. There are elements common in the smallest and largest shops. For example, every organbuilder has a table saw. I like to say that organbuilding can be described as the art of knowing where to put the holes, which means each workshop has a drill press and an impressive collection of drill bits. There are thousands of drill bits in my workshop, ranging in size from a few thousandths of an inch or tenths of a millimeter to three-inch behemoths for drilling large holes in rackboards. You have to hang on tight when one of those bad boys is turning in the wood.

Every shop has a setup for cutting and punching leather. I use the plastic cutting boards you buy in fabric stores for cutting long strips of leather and a rotary knife like a pizza cutter, and I have a heavy end-grain block capped with half-inch-thick PVC for punching the thousands of leather circles and buttons needed for the leathering of pneumatic actions and valves.

Over my half-century experience with organ shops, there have been countless innovations in the world of tools. When I was an apprentice working with John Leek in Oberlin, Ohio, we turned all our screws by hand. Dismantling a large electro-pneumatic-action organ for releathering was like a triathlon, working over your head with a screwdriver turning thousands of screws to release bottomboards, pouchboards, stop action machines, and windlines. We had forearms like Popeye. Later we had the first electric screwdrivers, which were simply drill motors that had to be plugged in. At first, they were too powerful for driving screws into the soft wood of organ windchests, but soon adjustable clutches were introduced allowing you to set the torque of the machine to avoid stripping the threads of too many screws. Still, these had power cords that were a nuisance to keep away from the pipes of the windchest below where you were working. It was always a Mixture.

When cordless drills and screw guns were introduced, the battery life was not great. You would need to have three or four batteries dedicated to each tool if you wanted to run it for a few hours, changing and charging the batteries as you went. Today there is a wide range of powerful twenty-volt tools available with remarkable battery life and torque enough to sprain your wrist. I have switched my entire assortment of professional and home maintenance tools to the 20V DeWalt system, including chainsaws and weed whackers, delighting that I no longer need to keep gasoline around the house. I can run that weed whacker for an hour on a single charge, long enough to get around our large rural lawn. And the screw guns just keep going and going.

Was it twenty years ago when Computerized Numerical Control (CNC) machines were becoming popular? These technological marvels can be programmed to quickly produce complicated woodworking projects. One of the first uses of CNC machines in organ shops was the drilling of windchest tables that have rows of different sized holes for each stop. A drawing is fed into the computer, and the machine selects the bits and drills away. I remember standing at the drill press, drilling the holes in rackboards, toeboards, and sliders for a new organ, changing the bits by hand for each different hole size. A long row of boards stood against the wall nearby, and I drilled the 7⁄16-inch holes in all of them, then would change the bit to half-inch and start again. (I followed the rule of drilling the smallest holes first, knowing that if I made a mistake and drilled a hole or two too many with one bit, it would be easier to correct than if I had started with the big holes.)

When I first saw CNC machines in operation, it seemed that you would need a group of NASA scientists to operate one. Today, knowing some of the very small shops that had adopted them, it is apparent that pretty much anyone can learn to run one. CNC machines crank out windlines, action parts, reed blocks, pipe shades, and pretty much any part of an organ made of wood. CNC machines are also used for making things from metal, mass producing hundreds of identical parts or producing single complex fittings.

Making metal organ pipes is one of the magical parts of our trade. To do that, especially to make alloys and cast sheets of molten metal, a shop needs an expensive, complex setup that requires a lot of space, so most organbuilders buy pipes made to their specifications by specialized pipe-making firms. Still, several shops have all this equipment, and it is a thrilling process to witness. Metal ingots are melted in a cauldron over high heat, with the different metals, usually tin and lead, weighed carefully as the alloy is specified by the tonal director. The cauldron is mounted near the end of a long narrow table, typically with a stone surface, and the table is fitted with a sled. The metal is ladled into the sled, and two workers push the sled steadily down the length of a table, leaving a thin sheet of the molten brew on the stone. Stare at the gleaming surface for a few seconds, and watch it glaze over as the liquid turns to solid.

Casting metal for organ pipes is a process that has been in use as long as we have had organ pipes. The Benedictine monk, François-Lamathe Dom Bédos de Celles (1709–1779) included beautiful engravings of this process in his seminal book, L’art du facteur d’orgues (The Art of the Organ-Builder), published between 1766 and 1778. When the metal has set and cooled, the sheets are rolled up. They are then either planed by hand or on a huge drum to the specified thickness. Some pipe makers hammer the metal before forming the pipes, duplicating an ancient process that compresses and strengthens the metal. Then they cut the metal to create the different parts of an organ pipe, rectangles for the resonators, pie-shaped for the tapered feet, and circles for the languids. They are formed into cylinders and cones and soldered together to form the pipes. Every organist should find a chance to witness this incredible process.

Potter at work

Harry Holl’s Scargo Pottery in Dennis, Massachusetts, was a common summer evening family outing when I was a kid. We all loved the woodsy setting with a row of potter’s wheels under a corrugated fiberglass roof where we would stand watching Harry and his colleagues, many of whom were apprentices, create beautiful dinnerware, mugs, vases, and bowls. Like the mysteries of casting organ metal, it is a bit of magic to watch an artist place a blob of clay on a wheel and poke and prod it into a vessel. Watching a blob become a bowl is like watching a flower open. The craft is exacting when making a set of plates or bowls. Each is a hand-made individual, but they will stack better in your kitchen if they are pretty much the same size, so the potter uses a caliper to measure the height and diameter of each piece to form a set.

When Wendy and I moved into our house in Newcastle, Maine, in the winter of 2001, my parents gave us a set of eight large dinner plates made by Harry Holl with deep blue glaze in a rippling pattern, which we still use frequently. There is a large table lamp on my desk, and the house is scattered with the lovely artworks from Scargo Pottery that we eat and drink from each day.

Harry worked mostly with ceramic clay that emerged white from the kiln. There is a particular beach near Scargo Pottery with distinctive black sand that Harry liked to blend with his clay, giving his pieces a speckled effect that shows through the glaze. His sense of shapes and his love of his material made him a great artist. His daughters Kim and Tina run Scargo Pottery now, long after their father’s death.

Those summer outings typically had a pleasant coda, as we would pass an ice cream shop called Sea Breezes on the way home. Getting into the car at Scargo Pottery, we would pipe up a sing-song chorus, asking if “Sea Breezes are blowing.” My father was a sucker for ice cream, so it was always a safe bet.

Will it float?

Around us in Maine there are several boat yards that build custom wooden boats. Like any artisan’s shop, they are a delight to visit, and as a life-long organbuilder to whom straight and square are virtues, the absence of straight lines in the hull of a wooden boat is mind-boggling. The hull is nothing but voluptuous curves in every direction, from front to back (forward to aft), top to bottom (rail to keel), and side to side (beam to beam). Boat builders place huge planks into steam-filled vessels to soften them and carry them to the side of the boat where they are fastened to the ribs with huge bronze screws (which don’t corrode in salt water) or wooden pegs. When I worked with John Leek, we used the same steaming process to make the bentsides of harpsichords.

When a hull is complete and decks and interior are fitted out, the boat is launched, a test that no organbuilder ever has to face. I marvel that the never-before-immersed vessel floats flat and level. I guess it is comparable to the marvelous moment when you turn the wind on in an organ for the first time. Both the boat and the organ come to life at their first moments of usefulness.

Back to its maker

In the spring of 2013, Wendy and I set sail in Kingfisher from Marshall Marine in Padanaram, Massachusetts. She is a Marshall 22, built there in Padanaram in 1999. We had purchased her the preceding fall and spent the winter imagining and planning our maiden voyage to bring her to her new home in Newcastle, Maine. Our son Andy then lived in nearby New Bedford, Massachusetts (home of the largest fishing fleet in the United States). We left one of our cars in Newcastle, and Andy dropped us off at the boatyard and took care of the other car while we were at sea.

Our trip took six days and five nights and covered more than 250 miles. We had mapped out the route and reserved dock space or moorings in different marinas for each night. We ate dinner onboard most evenings and reveled in showers at the marinas. It was one of the great adventures we have shared as a couple. A friend raced out in her motorboat to snap a photo of us entering the Damariscotta River. Stepping onto our dock and walking up the back lawn seemed like a miracle. Sleeping on solid ground for the first time in six days, I rolled out of bed onto the floor.

Each summer since, we have set aside weeks for “cruising,” when we provision the boat for days and nights on the water and explore the infinity of the famous rocky coast of Maine. We have anchored in picturesque harbors and on remote islands. After the huge learning curve of handling the boat on the first trip, we have mastered Kingfisher, learning when we can push her, when we should reef the sail against heavy wind, and just how high can we “point” against the wind to round that reef without tacking. We have several friends in the area who have waterfront houses, and one of our favorite outings has been to sail to them for rollicking dinners and slumber parties. And one of the great things about a boat is that you can go places otherwise unreachable.

Last summer, nudged by the pandemic, we left Greenwich Village, moved into our new home in Stockbridge, Massachusetts, and quickly made a gaggle of new friends. Tanglewood, the summer home of the Boston Symphony Orchestra, fifteen minutes from home, would be less of a summertime conflict if they only held concerts when it was not good sailing weather in Maine.

When our local boatyard hauled Kingfisher out of the water last fall, I asked them to touch up the varnish on the brightwork, the teak pieces that trim the fiberglass hull whose finish is ravaged by constant sunlight and salt. He touched it up, all right, and sent me a bill that recalled the saying, “She looks like a million bucks.” It was a surprise, but we took it as a hint. What better time to offer her for sale than when she looks like a million bucks?

Two weeks ago, Kingfisher went by truck back to Padanaram, and last week I stopped by Marshall Marine to deliver the sail that had been at a sail maker for winter cleaning and repair. Geoff Marshall, who runs a workshop with seven people building those lovely boats, is also the broker from whom we bought her, and he walked me through the different buildings, talking about the various boats in different stages of completion. Here is one that is just getting started, and here is another that is due to launch in a few weeks. The new owner is just as eager to see her in the water before Memorial Day as the organist is to play the new organ on Easter Sunday.

When I watched Kingfisher drive up the hill away from Round Pond, Maine, on the back of the truck, I felt as though a piece of me was dying. How we have loved the time onboard with family and friends, and with Farley the Goldendoodle curled up on the deck. There is nothing like the taste of the first sip of coffee in the morning or of a gin and tonic after a long day of sailing, and there is nothing like the thrill of bending the wind to get you to a party.

Frequent readers will remember that I have written many times about the common philosophies of sailboats and pipe organs, that both are human attempts to control the wind. Kingfisher is leaving our family, but I will always have a little salt water in my blood. You haven’t heard the last of it.

That ingenious business

Great Britain’s King George III (1738–1820), whose oppressive rule over the American colonies led to the American Revolutionary War, has resurfaced in public conversation as a character in Lin-Manuel Miranda’s brilliant musical, Hamilton. In the king’s featured song, “You’ll be back” (in the style of The Beatles), the crazy king addresses the colonists, singing,

Why so sad? Remember we made an arrangement when you went away? Now you’re making me mad. Remember, despite our estrangement, I’m your man. You’ll be back, soon you’ll see, you’ll remember you belong to me. . . . And when push comes to shove, I will send a fully armed battalion to remind you of my love. . . .

Wendy and I were fortunate to see Hamilton in the first months of its run on Broadway and were thrilled by the whirling, swirling singing and dancing from the first moments. Sitting to my right was a curmudgeonly man who looked like Winston Churchill (though thankfully not as large) who did not crack a smile until King George made his mincing appearance.

The American pipe organ industry started in the eighteenth century before the birth of “Mad King George.” Johann Gottlob Klemm (1690–1762) was born in Dresden, Germany, where he apparently apprenticed with the great organ builder Gottfried Silbermann (1683–1753). Silbermann was nearly an exact contemporary of Johann Sebastian Bach (1685–1750), who was a great champion of Silbermann’s organs, though a little skeptical of the pianofortes Silbermann built late in his life. Klemm built the first organ for the church now known as Trinity Church Wall Street, New York (in a previous building at the same location), and lived in New York City’s Moravian community until 1757, when he learned that the Moravians in Bethlehem, Pennsylvania, needed an organ.¹

David Tannenberg (1728–1804) was born in Germany, moved to Zeist, the Netherlands, in 1748, and emigrated to Bethlehem, Pennsylvania, in 1749. He first worked as a joiner, and when Klemm arrived in Bethlehem in 1757, he became Klemm’s apprentice and assistant. After Klemm’s death in 1762 Tannenberg did no organ work for three years, but between 1765 and his death in 1804 he was involved in building more than forty organs.² As he grew older and became concerned that he had no apprentice who could carry on his work, Tannenberg obtained permission from the Moravian elders in Lititz, Pennsylvania, to write to elders in Herrnhut, Germany, asking them to send a suitable candidate. In response, Johann Philip Bachmann (1762–1837) arrived in Bethlehem on February 17, 1793. Two months later he married Tannenberg’s daughter, Anna Maria. Tannenberg and Bachmann worked together building organs until 1800 when tensions between them following Anna Maria’s suicide in 1799 led to their parting ways.³ While installing the organ in the Lutheran church in York, Pennsylvania, seventy-six-year-old David Tannenberg fell from a scaffolding on May 17, 1804, and died two days later.⁴

While most of David Tannenberg’s organs were built in Pennsylvania, he also built instruments for destinations in Albany, New York; Frederick, Maryland; and Salem, North Carolina. It is almost 500 miles from Bethlehem to Salem. I can drive that far in less than seven hours in air-conditioned comfort. It must have been a rough slog to transport an organ such a distance on eighteenth-century roads. There are only a few Tannenberg organs extant, notably the 1798 “Single Brothers’ House” organ restored by Taylor & Boody and installed in a new concert hall at the Museum of Early Southern and Decorative Arts in Old Salem, North Carolina.

Philip Bachmann built organs under his own name until 1821. An organ built by Bachmann in 1819 has been restored by Paul Fritts & Company in Tacoma, Washington, and is now available for installation in a suitable historic and architectural home. You can read the prospectus and see photos at the Fritts website: frittsorgan.com/opus_pages/galleries/bachmann_reconstruct/bachmann_prospectus.html.

Consider these dates. Klemm’s career in America started in the late 1730s—his organ at Trinity Church Wall Street was built in 1741, nine years before Bach’s death. Tannenberg’s career was in full swing in the 1770s, concurrent with the American Revolutionary War. Bachmann died in 1837 when Felix Mendelssohn was twenty-eight and Johannes Brahms was four years old. Klemm, Tannenberg, and Bachmann were all German-born American immigrants who built dozens of organs for the Moravian communities in Pennsylvania, Maryland, and North Carolina during America’s Colonial period. Wolfgang Amadeus Mozart lived from 1756 to 1791; he was twenty years old at the start of the American Revolution.

Three important books

Orpha Ochse (born 1925) received a Master of Music degree from the Eastman School of Music in 1948 and a PhD in 1953. She is ninety-eight years old. The University of Indiana Press published her masterful The History of the Organ in the United States in 1975. The worn and be-scribbled hardcover copy on my desk in Maine is inscribed with my name and “Oberlin, 1975.” I purchased it from the Co-op Bookstore in Oberlin the year it was published. I was nineteen.

Ochse’s book includes the histories of hundreds of American organbuilders, both companies and individuals. She traces the connections between personalities telling us who worked and apprenticed for whom, who influenced whom, and who formed and dissolved partnerships. The book is organized by regions and eras (“Rural Society,” “Expanding Society,” “Industrial Society,” “the Twentieth Century”). The comprehensive index includes thousands of entries making it a necessary first tool for someone like me who spends each day in the office considering and discussing dozens of organs. Many of the biographical details I am including here came straight from Ochse’s book.

The History of the Organ in the United States was released in paperback in 1988 and is still available from the University of Indiana Press, Barnes & Noble, and other retailers. If there is an organist in your life who does not own a copy, here is a great gift suggestion. Tell them I sent you.

Organbuilder Raymond Brunner (1949–2020) lived and worked around Lititz and Lancaster, Pennsylvania, home of many organs built by David Tannenberg and the other Moravian-Pennsylvania Dutch organbuilders. He wrote the authoritative history of that era of American organbuilding under the title That Ingenious Business, published by the Pennsylvania German Society in 1991. It includes technical and mathematical information of interest to the sophisticated organbuilder and portrayal of daily life at the end of the eighteenth century, such as a drawing of a Sunday morning at Christ Lutheran Church in York, Pennsylvania, with main floor and balcony packed with worshippers, the Tannenberg organ, a preacher gesticulating from the pulpit, and an usher with a stick chasing a dog. ’Twas ever thus. I last saw Ray at breakfast in New York during early planning for the restoration of the organ at Old Saint Patrick’s Cathedral. I am sorry he did not live to see it.

Stephen L. Pinel’s The Work-list of Henry Erben, Organ Builder in Nineteenth-Century New York was published by the OHS Press, the Organ Historical Society, in 2021. It is a 624-page monster with appendices and indices that include many historical photographs, timelines, and detailed descriptions of most every Erben organ, alongside contemporary descriptions, reviews, often accompanied by newspaper articles. Its six pounds of minutia about one of America’s most influential organbuilders means that it is not a book for everyone, but a carefully researched, exhaustive tome of immense value.

An urban Erben

Henry Erben (1800–1884) was a premier organbuilder in New York City who built hundreds of organs for locations in New York, New England, and as far away as Texas and California. Imagine the logistics of moving an organ from New York to San Francisco in 1858. Calvary Church (Presbyterian) in San Francisco was formed in 1854 and commissioned an organ from Erben shortly after. The organ was completed in 1858 and loaded onto the clipper ship Caroline Tucker, which left New York on May 13, 1858, and carried the organ around Cape Horn “west about” to San Francisco.⁵

Erben’s father Peter (1771–1863) built organs and pianos and was organist at Trinity Church, New York (known now as Trinity Church Wall Street), into the 1840s. Thomas Hall (1791–c.1875) was an organbuilder who started working in Philadelphia around 1812. In that same year he installed an organ in Saint John’s Chapel in New York and was assisted by twelve-year-old Henry Erben. Hall moved to New York in 1817, and Henry became his apprentice. They formed the partnership Hall & Erben in 1821, which was dissolved in 1835.⁶ Between 1824 and his death in 1884, Henry Erben produced 1,333 organs, 250 of which were built between 1856 and 1860, the firm’s busiest five years.⁷ That’s more than an organ a week. In 1846 Erben built a new four-manual organ for Trinity Church Wall Street (replaced by Hook & Hastings Opus 2168 in 1907), where he quarreled publicly with the church’s organist, Dr. Edward Hodges, who had succeeded his father.

The Erben workshop was located on a corner of Canal and Centre Streets in lower Manhattan, in the neighborhood now known as Little Italy, one mile from Trinity Church. Erben’s largest intact extant organ was built in 1868 for what is now the Basilica of Saint Patrick’s Old Cathedral at Prince and Mulberry Streets in NoLIta (north of Little Italy), just six blocks north of the workshop. As I write, the Organ Clearing House is completing the dismantling of the organ at Old Saint Patrick’s and shipping it to Brunner & Company in Pennsylvania for restoration. I was in the city last week as the project started and walked between those two churches. It was fun to imagine running into Mr. Erben as he walked the streets between his workshop and two of his important clients. Maybe I would treat him to a fruit smoothie, ubiquitous in the neighborhood today. I wonder what would amaze him most about modern organbuilding? Perhaps electric blowers?

Another Erben afloat

In 2006 the Organ Clearing House sent an Erben organ halfway around the world when the Order of Saint Lazarus of Jerusalem in Wellington, New Zealand, purchased a one-manual, six-rank organ built in 1847 from Saint Dunstan’s Episcopal Church, Ellsworth, Maine. The Clearing House crew crated the organ and delivered it to the docks in Elizabeth, New Jersey, where it was loaded into a container for its 9,000-mile journey.

The organ’s specifications are 8′ Open Diapason (18–56), 8′ Stopped Diapason (18–56), 8′ Stopped Diapason Bass (1–17), 8′ Dulciana (18–56), 4′ Principal, 4′ Flute, and 2′ Fifteenth. There is a permanent coupler from the manual to the seventeen-note pedalboard.

That was the second time that organ traveled by boat. Ellsworth is a small coastal town with a population of about 8,400 located to the northeast of Penobscot Bay in a series of bays and waterways that defines Down East Maine. In the late 1840s there were about 4,000 people living in Ellsworth, and the town boasted nine sawmills, two gristmills, one tannery, eight brickyards, and thirteen shipbuilders, along with several other industries.⁸ There was plenty of work in Ellsworth. To drive there today, one winds along US Route 1, which crosses many bridges over water as it navigates Maine’s legendary rocky coast. It would have been an arduous trip by land in 1847, and traveling by sea was the most efficient and economical way to transport passengers and freight.

The Erben workshop was less than a mile from the docks in New York City, and the Episcopal church in Ellsworth is barely a block from the Union River. The Ellsworth organ traveled only slightly farther by land than the great organs at Old Saint Patrick’s and Trinity Church in New York, mere blocks from the workshop.

§

One of the highlights of visiting an organbuilder’s workshop is the fine woodworking that is such an integral part of the product. Hardwood frame-and-panel doors are as integral to a modern organ case as they were in centuries past, and many internal components sport dovetails and other classic joinery. We identify what variety of wood is being used by the smell in the milling room. There is no mistaking the difference in smell between sawing poplar or white oak.⁹

The same is true with boat building. Several of the coastal Maine towns with shipbuilding heritages are now home to small shops that build wooden pleasure boats by hand, and while organbuilders typically strive for perfectly square corners and straight lines, you hardly find any in a wooden boat. The bow comes to a point, midships swells to the maximum “beam” (width) and tapers back to a narrower stern. The hull often bulbs out a little from the top rails and tapers to a narrow keel below. Viewed from the side, the fairing line of the hull sweeps upward toward the bow. Every line and surface is a complex curve, which means the interior spaces are also full of curves and odd angles.

To start building a boat, the layout of the hull is drawn on the workshop floor looking something like a topographical map with increasing curved lines showing elevation. The keel is placed, and ribs are constructed according to the curves of the hull. The completed keel and ribs look something like a whale’s skeleton turned upside down. The outside of the hull is formed by “planking,” steaming and bending the planks, also called strakes, and fastening them to the ribs. The process reminds me of my years as an apprentice to John Leek in Oberlin, Ohio, when we steamed boards until they were flexible and clamped them to a frame to form the bentside of a harpsichord. We had built a box just big enough to enclose the piece of lumber with a goofy rig using tea kettles on hot plates to produce the steam and the flexible tubing we use in organs to conduct the steam to the box. It was one thing to fire up that cute contraption and handle a piping hot board six feet long, one foot wide, and three-quarters of an inch thick. It is quite another to steam and bend a twenty-footer that is two inches thick and bend that around the ribs of a boat.

I witnessed this process on a large scale at the Mystic Seaport Museum in Mystic, Connecticut, where the 110-foot whaling ship Charles W. Morgan was being restored in the museum’s shipyard. Watching the workers fastening those massive thick boards to the ribs with wood pegs and bronze spikes was a glimpse back into the time when all ships were made of wood and no ships had engines.

Our boat, a Marshall catboat, had a reliable diesel engine in a spacious hold below the deck that I was happy to use when approaching a dock or mooring. I remember once watching a single-handed sailor leave a crowded mooring field in a large two-masted schooner under full sail. He let go of the mooring line, walked some forty feet back to the wheel, and away he went, weaving through the fleet as if he was rowing a skiff, harking back to the days when diesel engines were not an option, so seamen had to have real skill. Shortly after we bought our boat, I wrote an essay for Catboat Journal about the adventures Wendy and I had sailing her from the boatyard in Padanaram, Massachusetts (near New Bedford), to our house on the Damariscotta River in Maine, 250 miles in six days and five nights. I received an email from a fellow in California who would be teaching a course on handling catboats at the Wooden Boat School in Brooklin, Maine, not far from Ellsworth, saying if we happened to be near Brooklin he’d love to have us address the class. We “happened” to be near Brooklin at the stated date because we arranged our summer around it and had a week-long cruise that took us there.

He invited another catboat sailor to share stories with the class, a veteran single-hander who sailed an older version of the same model boat. The important difference was his boat didn’t have an engine. Fogged in, sit and read. Bad weather coming, sit and read. Need to get ashore for emergency or otherwise, but no wind? Sit and read. We were having dinner at a pub after the class, chatting about our boats, and I told Bill how much I admired his career of sailing single-handed without an engine. His response, “Where do you keep the wine?”

Notes

1. Orpha Ochse, The History of the Organ in the United States (Bloomington: Indiana University Press, 1975), page 15.

2. Ibid, page 52.

3. Ibid, page 62.

4. Ibid, page 53.

5. Stephen L. Pinel, The Work-list of Henry Erben, Organ Builder in Nineteenth-Century New York (Villanova, Pennsylvania: OHS Press, the Organ Historical Society, 2021), page 165.

6. Ochse, page 151.

7. Pinel, page 18.

8. en.wikipedia.org/wiki/Ellsworth,_Maine.

9. The smell of sawing ivory or cow bone reminds me of the worst day at the dentist.

On the road again

In April 2021, after a year of Covid isolation and after I received my second dose of the vaccine, I went on a “bust out” road trip driving south from our home in New York City as far as Atlanta, visiting three colleagues’ organ shops, the installation of an organ where the Organ Clearing House crew was working, and a few iconic instruments. It was my reintroduction to the excitement of being out and about, seeing friends and colleagues, and getting my nose back in the business after being sequestered at our place in Maine during the worst of the pandemic. I wrote about that trip under the title “On the road again” in the July 2021 issue of The Diapason (pages 10–11). It was fun to recreate and chronicle some of my experiences on the road, and here I am to do it again.

Last week I drove as far west as Chicago from our new home in Stockbridge, Massachusetts. Two things inspired this trip. The Organ Clearing House was installing a relocated organ by Gabriel Kney (Opus 93 from Dallas, Texas) at the Saint Meinrad School of Theology in Saint Meinrad, Indiana, and I was promoting an exceptional organ built by M. P. Möller (Opus 5881 from Chicago, Illinois) that had been donated by organ historian and architect William H. Barnes and his brother and mother in honor of his father, Charles Osborne Barnes, who had been a longtime member and trustee of the church.

I was on the road for seven nights, stayed in five different hotels, and drove just over twenty-five-hundred miles. I love that kind of driving. My first experiences with long-distance driving were as a student at Oberlin when I drove back and forth between school and home in the Boston area, growing familiar with Interstate 90. During the summer of 1978, just after my graduation from Oberlin, my mentor John Leek and I drove to Oakland, California, to deliver a harpsichord we built. That trip was a great lesson about our country because while it is a one-day drive from Boston to Oberlin, it is a five or six-day drive from Oberlin to San Francisco. Just as I thought I was going west when I went away to school, a school friend who grew up in northern Wisconsin thought he was going south.

Kegg Organ Company

I left home on Saturday morning, spent that night outside Cleveland, met my friend Charles Kegg for breakfast on Sunday morning in Hartville, Ohio, and visited his workshop, which is in a 16,500-square-foot building, beautifully equipped for the specialized work of building pipe organs. The immense rooms are carefully planned and nicely maintained. There is a fleet of orderly stationary machines and workstations. Various components and structures of a large organ under construction occupied big areas of the abundant floor space. The company had just upgraded the HVAC system to include air filtering, heating, and air conditioning, replacing the noisy old hanging gas heaters of yesteryear.

I was especially interested to see one of Charles’s specialties and passions, the machine built by M. P. Möller to produce rolls for their automatic organs. It is a stately structure with an intricate mechanism that transfers musical notes into holes in the paper rolls. Möller rolls are big and heavy, a large-format version of the more familiar Aeolian rolls. Charles was working with the now-shuttered American Organ Institute at the University of Oklahoma to rejuvenate the machine and make new rolls to aid in the understanding of that brilliant technology developed early in the twentieth century. Along with his active interest in automatic musical instruments, Charles and his company are building beautiful new organs with electric-valve actions, versatile symphonic specifications, and exquisite consoles.

Saint Meinrad School of Theology

I left Hartville to drive across Ohio, through Cincinnati and past Louisville, Kentucky, to Saint Meinrad, Indiana, the town next to Santa Claus near the southern tip of the state. Saint Meinrad is a thriving Catholic seminary on a beautiful remote campus. There is a prominent archabbey with an organ by Goulding & Wood in the principal chapel, and the school operates industries that produce high-quality caskets and peanut butter.

In addition to the archabbey there is a chapel honoring Saint Thomas Aquinas, where the Organ Clearing House was installing an organ built in 1980 by Gabriel Kney (Opus 93) for the First Community Church of Dallas, Texas. Susan Ferré was the consultant for the design and construction of the project. Debra Dyko, the theological school’s organist, found the instrument listed on the OCH website and went to Dallas within a week to audition the organ. The sale was completed quickly, and less than a month later, the OCH crew was in Dallas dismantling the organ.

I arrived when the installation was well along. The case was up, windchests in place, action connected and functioning, and the wind system was complete. I was able to help connect the solid-state slider control and combination mechanisms including the installation of a new 24-volt DC power supply for the Heuss slider motors. I “retired” from working on-site with the crew at the end of 2019, and it was nice to have tools in my hands again for a few hours. This was a classic relocation project. The organ is well suited for the building visually and tonally. It is well built, so it went back together easily and will be a reliable instrument for decades of further use, and it was a great fit physically and visually—there were no alterations required. Fred Bahr of John-Paul Buzard Pipe Organ Builders accomplished tonal finishing of the organ in May.

. . . and speaking of Buzard . . .

I left Saint Meinrad on Tuesday morning to drive to Champaign, Illinois, to visit John-Paul Buzard Pipe Organ Builders. I had a nice lunch with John-Paul Buzard that included rich conversation about organbuilding philosophies, the history of his company, and conversations about past and future collaborations. The company, affectionately referred to as “Buzco” (as seen on the license plates of company vehicles), is in a former women’s residential hotel in downtown Champaign. It is a four-story building with rental apartments on the fourth floor (The Organ Loft Apartments) and three floors of offices, workshops, voicing studios, and erection space.

A large, four-manual organ for Saint George’s Episcopal Church in Nashville, Tennessee, is under construction, and I saw a big section of the framework and structure of the instrument in the erection space, windchests being assembled, wind system components being built, pipes in the voicing rooms, and the console partially assembled. The long corridors down the center of each floor serve as storage rooms and are wide enough to allow passage between stacks of organ components.

The Buzco service department has a separate workshop in a building across the street devoted to large-scale repairs of organs they maintain. There is a well-equipped woodworking shop, leathering station, stocks of wiring supplies, and lots of projects in progress on workbenches. Keeping renovation and repair work separate from the construction of new organs makes it easier to keep track of things.

I visited with the brilliant organist Katelyn Emerson at McKinley Presbyterian Church where she played for me on the 1994 Dobson Opus 63. We sat in a pew talking for an hour or two about the organ, its music, and her upcoming studies in Britain. Katelyn’s husband, David Brown, is a longtime member of the Buzard shop, a dear friend with whom I correspond regularly. I was delighted to sit between Dave and Katelyn at the rollicking dinner that evening hosted by John-Paul that included his wife and daughter along with several other members of the Buzco team.

Given by the master

William Harrison Barnes (1892–1980) was an authority on pipe organ construction and a consultant responsible for the design of some four hundred instruments. He grew up in the Chicago area and graduated from Evanston Township High School in 1910. In 2008, the high school celebrated the fiftieth anniversary of the three-manual pipe organ that Dr. Barnes donated to the school. His home church was Epworth United Methodist Church of Chicago where his father, Charles Osborne Barnes, was a longtime member and trustee. A plaque on the wall of the church dedicates the 1931
M. P. Möller organ (Opus 5881) to the loving memory of Charles Osborne Barnes, naming the donors as Mrs. Charles O. Barnes and her two sons, William H. Barnes and Harold O. Barnes.

When Pastor Max Kuecker of Epworth Church contacted me about organizing the sale of the organ and shared its history with me, I imagined a scenario in the offices of M. P. Möller when staff members looked at each other and agreed that with the Barnes family involved, this had better be an exceptional instrument, and I was curious to see it. The church had waited until after the proverbial last minute to address the future of the organ as our first contact was after the sale of the building with real estate closing just weeks away. Since our company would be working in Saint Meinrad, I combined the two interests and planned my trip.

The people at Möller did deliver an exceptional organ. There are twenty-two ranks in three manual divisions with one independent pedal rank, 16′/8′ Bourdon, enclosed with the Swell. The Choir division is located across a stairway from the main organ chamber and has shutters facing two rooms. One set of shutters speaks into the stairwell and through a grille that opens into the choir loft, the other opens into the adjacent Sunday School chapel, and the Choir organ is playable as a separate instrument from a two-manual console in the chapel. Each console has a cut-out switch to close and disable the shutters that are not to be in use. An eight-octave rank of flue pipes that starts at 16′ (1–24 stopped, 25–37 open, 38–56 open harmonic, 57–97 metal) sits on a unit chest allowing it to be used as a pedal stop and at different pitches on the keyboards while the ranks of the main pitman chest are distributed between the two keyboards.

There are four 8′ diapasons on the organ, two in the Great and one each in the Swell and Choir, and the Great 8′ Second Diapason is extended as a pedal stop with a marvelous octave of 16′ Diaphone pipes. There is plenty of power, and the Choir 8′ Dulciana and Swell 8′ Muted Viol disappear as whispers when the boxes are closed. You can learn more about this organ here: pipeorgandatabase.org/organ/9216.

When I posted Opus 5881 for sale on our website and promoted it on Facebook, I was not surprised to have immediate responses from congregations interested in acquiring it, and as I planned my trip, I invited the organists of those churches to meet with me while I was visiting the church. I shared the organ with representatives of two churches, one of which was quick to act, and while as I write the transaction is not officially completed, it sure looks as though we will be dismantling that organ in July. I’ll let you know when the deal is complete.

The corner of Oak and Walnut

I left Chicago on Friday morning for the six-hour drive to Orrville, Ohio, where the Schantz Organ Company has been on that street corner for 121 years. Organ architect Eric Gastier greeted me and showed me through the storied workshop where nearly twenty-five-hundred organs have been built, an average of about twenty organs a year. We were joined by Jeffery Dexter, vice president and tonal director, for conversations about the history and operation of the company.

The deep heritage of the company is evident everywhere in the huge shop building. Heavily worn wood floors tell the history of the countless footsteps and cartwheels required to build one organ, not to mention twenty-five hundred. Jigs and patterns for dozens of specialty components hang on the walls, and personal workstations are decorated with family photos and mementos and lifetime tools. There is specialty equipment everywhere like a power-vented workstation for soldering metal windlines, mechanized rollers with crank handles for turning tiny tuning slides, tapered and straight mandrills for shaping organ pipes, and ancient carts for the storage and transportation of hundreds of clamps. There is a huge belt sander, wide enough to accept the largest windchest, and an elegant walnut-wainscoted conference room with raised panels that only an organ shop could build. My tour took us through a seemingly endless maze of rooms, both large and small, each dedicated to a specific facet of the art of making pipe organs.

There are very few workshops remaining in the world in which pipe organs have been built by the thousand. I have visited the shops of Austin, Reuter, and Casavant, but am hard-pressed to think of another North American shop with such a legacy. I think of the thousands of truckloads of organs that have rolled away from the loading dock and down the residential street to Main Street where you can drive across the railroad tracks and find a highway.

Whiling away the time

What do you do while you are driving twenty-five-hundred miles alone? My work with the Organ Clearing House has brought me close to the American trucking industry, as I wrote in the April 2022 issue of The Diapason (pages 10–11). Because we maintain DOT (Department of Transportation) and FMCSA (Federal Motor Carrier Safety Administration) numbers, to Wendy’s amusement I receive several trucking magazines. Glancing at them occasionally, I know that Walmart is America’s largest trucking company. My observation is that Amazon must be becoming a close second—their trucks are everywhere. Landstar, the company we use, has a solid presence on the country’s highways. Taking attendance is a mindless occupation as white lines stream past.

Highway warning signs can be amusing, like the one on I-90 in western New York that says, “Correctional facility ahead, don’t stop for hitchhikers,” or the huge tourist stop and museum in eastern Pennsylvania with a sign that reads, “Be prepared to see more than you expected.” For years I have loved listening to “books on tape” while driving, the concept updated now to Audible.com. As a devoted sailor, I listened to Joshua Slocum’s famous memoir, Sailing Around the World Alone, for the third time. I especially love the moment when he frightens away a pirate attack by scattering upholstery tacks on the deck of his oyster sloop, Spray. I wonder if the pirates got shoes after that.

A couple months ago, Wendy introduced me to a series of podcasts called Sticky Notes hosted by the conductor Joshua Weilerstein, artistic director of the Orchestre de Chambre de Lausanne in Switzerland. In each of the dozens of hour-long episodes, Weilerstein analyzes a different piece of music using many recorded examples, delivered in a rapid vocal cadence. During this trip I listened to his thoughts on the Bach cello suites and Goldberg Variations, Beethoven’s Eroica Symphony, Brahms’s Piano Concerto No. 2, Elgar’s Enigma Variations, and Shostakovich’s Symphony No. 5. I didn’t agree with everything he said (the recording he used of Beethoven’s Eroica was too fast), but I found it engaging to argue with him while I was driving. As an enthusiastic young musician with an impressive career unfolding, Weilerstein has given much thought to the music he performs, and his insights are rewarding, informative, and reminiscent of Leonard Bernstein’s iconic Young People’s Concerts on television with the New York Philharmonic Orchestra. Download the Sticky Notes app, and you’ll see a big library of compelling lessons.

That Ingenious Business . . .

. . . is the title of an authoritative book about the Pennsylvania German organbuilders of the late eighteenth and early nineteenth centuries, written by the late organbuilder Raymond J. Brunner and published by the Pennsylvania German Society in 1990. It reflects a comment by a bystander, a contemporary of David Tannenberg, the greatest of that tribe of craftsmen. I am reminded of that phrase whenever I visit an organ shop. Each of the three shops I visited last week has a distinct personality, an aura that reflects the philosophy of its founder, whether living and active or gone for generations. Each building speaks of the passion behind this fascinating art, and each displays craftsmanship at its Old World finest combined with cutting-edge materials and equipment. My thanks to Charles Kegg, John-Paul Buzard, Eric Gastier, and Jeffrey Dexter for sharing their work with me. I am the richer for it, and I promise I won’t pick up any hitchhikers.

Let’s hoist a few.

On September 24, 2023, Alyson Krueger published an article in The New York Times under the headline, “My Running Club, My Everything,” telling of the culture of running clubs in New York City in which twenty-five or more people gather at a specified meeting place and run together for four or five miles. She described an outing of the Upper West Side Running Club that met at the American Museum of Natural History (Central Park West at Eighty-First Street) where members ran a loop around Central Park and wound up at the Gin Mill on Amsterdam Avenue at Eighty-First Street, one block west of the museum. I chuckled as I read because the Gin Mill is a favorite after hours haunt of the Organ Clearing House crew. I wonder how many of you reading this have sat there with our guys?

The Gin Mill has a happy hour routine with discounted drinks, and if you are anything like a regular and the bartender knows you, it seems as if you are charged by the hour. Your glass gets magically and repeatedly refilled, and the closing check is a nice surprise. I have spent quite a few evenings there, but our boots-on-the-ground crew has spent dozens. In 2010 the crew spent most of the summer hoisting organ parts into the chambers at the Cathedral of Saint John the Divine, followed by hoisting pints and other concoctions at the Gin Mill. Numerous subsequent projects have allowed reunions with the friendly staff there—friendly to good natured partyers, but hard on bad apples.

Since so many of our projects involve hoisting organ components in and out of balconies, towers, and high chambers, I spend a lot of time talking with scaffolding vendors around the country. I have first-name relationships with reps in a dozen cities, as well as with our personal representatives from national scaffolding vendors. We own several electric hoists, including one with a 100-foot reach purchased for that job at Saint John the Divine that can hoist a 2,000-pound load 100 feet in two minutes with a soft start and stop. A multiple-week job like that means that someone has held a finger on the up or down button for dozens of hours. We like to ship our own hoist across the country because specialized rental equipment like that can be hard to find and in poor condition. In a usual setup, the hoist is hung from a trolley that rolls on an I-beam so a heavy load like a four-manual console or ten-stop windchest can be lifted clear of a balcony rail, trolleyed out over the nave floor, and safely lowered. Safely for the console, safely for our crew.

The bells, the bells

Wendy and I left our apartment in Greenwich Village on the heels of the pandemic and moved early last year to bucolic Stockbridge in western Massachusetts, about five miles from the New York border. Our house is three doors up Church Street from Main Street where stands the granite Children’s Chime Tower on the Village Green that is shared by the First Congregational Church. After we moved in, we were delighted to learn that we can hear the largest bell ringing the hour, every hour, from the house—no more wondering what time it is in the middle of the night.

The tower was built in 1879, the gift of David Dudley Field II, son of David Dudley Field, pastor of the Congregational Church, and his wife, Submit (really). David II was a prominent New York politician and attorney who represented William Magear “Boss” Tweed in his Tammany Hall embezzlement trial. (Tweed died in prison.) David II dedicated the tower to his grandchildren, stipulating that the chimes should be played every day from “apple blossom time to first frost.” His grave is in the Stockbridge Cemetery, just across Main Street from the Chime Tower. My grandfather was rector of Saint Paul’s Episcopal Church in Stockbridge when I was a kid, and I remember sitting on that green with my grandmother at picnic suppers listening to recitals on the chimes. The music was simple as there are only eleven bells, but since it was more than fifty years ago, I remember it as grand. That tradition continued until recently when the timber frame supporting the chimes was deemed unsafe due to an infestation of carpenter ants.

The big bell continued to ring every hour until a storm caused a power failure last spring, stopping the clock at 2:16. The clock was not reset after the storm, leaving us wondering about the time during the night. At the last town meeting, the citizens approved rebuilding the chimes with a new steel frame, refurbishing the chimes’ playing action, replacing the roof, and re-pointing the stone work.

I was returning to Stockbridge last week from our place in Maine and saw a large crane set up next to the tower. I went home, unloaded the car, walked back to the green with Farley the Goldendoodle to see what was going on, and I found three men from the Verdin Company of Cincinnati, Ohio, preparing to hoist the bells back into the tower. They had removed them earlier in the week, placing them on a flat-bed trailer owned by the town so they could be driven to safety overnight at the public works yard a half-mile away. The new steel frame was in place, and they were hoisting the bells with their new striking mechanisms back into the tower.

In the twenty months since we moved to town, we had only heard the largest bell as it tolled the hours, but now, as the people from Verdin were putting things together and testing the new actions, I heard all the bells for the first time in more than fifty years. At least one of the technicians knew how to play a little so a few hymns and a couple children’s songs wafted up the street to our house. Before they left town, they set and started the clock, freeing it from 2:16 to cover all 720 minutes of the twelve-hour cycle. The morning after the first night of tolling the hour, I was walking Farley a few minutes before 7:00 and ran into our neighbor Marty with Brody the Labrador at the poop-bag kiosk across from the tower. When the bell tolled the hour and we were chatting about the return of the bells, Marty told me that Stewart across the street used to play the chimes and was looking forward to volunteering again when the rest of the work on the tower is complete and the chime goes back into service. I suppose I will, too.

Doing it the old-fashioned way

After Wendy and I visited Florence, Italy, in May 2023, I wrote about the hoisting equipment designed by Filippo Brunelleschi for the construction of the dome of the cathedral there. He had won the design competition in 1418, and construction started in 1420 on what is still the largest unsupported dome in the world. Brunelleschi’s hoisting gear was powered by oxen walking on a circular treadmill on the floor of the cathedral, a rig that was a lot messier and required more maintenance than what we use on our job sites. He made use of blocks and tackle, the same as used to handle the rigging of sailing ships. It is fun to picture workers hauling hay into the church to feed the oxen, and I suppose there was a poop-bag kiosk there also.

The real genius of Brunelleschi’s hoist was the crane at the top that could transfer stones weighing thousands of pounds laterally to every spot in the circumference of the dome. In the world of rigging, it is one thing to hoist a heavy load vertically; it is a very different challenge to move horizontally from under the hoisting point.

We marvel at ancient feats of lifting. Stonehenge in Wiltshire, England, is believed to be between four- and five-thousand years old. It includes some thirty stones, some as heavy as twenty-five tons. The stones came from a quarry sixteen miles away—simply bringing them to the site was effort enough. In most American states, the weight limits on tandem axles of commercial trucks are between 25,000 and 40,000 pounds. Rhode Island has the highest limit, 44,800 pounds, which is about the weight of one of the stones at Stonehenge. The Grove crane that was helping my friends from Verdin hoisting bells is a robust machine with a fifty-ton lifting capacity. The engineers and laborers at Stonehenge would have been pleased with help from Gary the crane operator.

We visit iconic churches in Europe built in centuries past and admire their seventeenth- and eighteenth-century organs. The monumental organ completed in 1738 by Christian Müller at the church of Saint Bavo in Haarlem, the Netherlands, has 32′ pipes in the pedal tower. As modern organbuilders, we know how much work it is to handle things like that. Those eighteenth-century craftsmen worked very hard.

I was twenty-one years old when my mentor John Leek and I helped a crew from Flentrop in Zaandam, the Netherlands, install the three-manual organ at Trinity Episcopal Cathedral in Cleveland, Ohio. The organ has a beautiful twenty-five-foot mahogany case topped with a massive crown with heavy moldings that stands on a pedestal balcony something like fifteen feet above the floor. The balcony is shallower than the organ case so when you are up on top, you look straight down to the floor.

There is a polished 16′ Principal in the façade, and come to think of it, we installed that organ using technology and equipment similar to that used by Brunelleschi, lifting everything to the balcony and into the organ using a block-and-tackle with hemp rope. Looking back, it would have been a lot more pleasant had anyone thought of using nylon rigging rope like you find on a modern sailboat because that hairy, prickly hemp was hard on our hands. The heaviest piece of the organ was the impost frame with the huge moldings that form the bases of the case towers and the rigid structure that connects the lower and upper cases. I suppose it weighed around 1,500 pounds; so instead of oxen, there was me and a young guy from Flentrop pulling on the rope. We were much neater and easier to maintain than Brunelleschi’s oxen. My sixty-seven-year-old shoulders and back could no more do that kind of work now than fly me to the moon.

To lift the big shiny façade pipes up to the case, a co-worker picked up the top of the pipe and climbed a ladder from the nave floor to the balcony as others moved the toe end toward the ladder, bringing the pipe to vertical. I wore a leather harness around my waist as if I was carrying a flagpole in a parade, we placed the toe of the pipe in the cup, and I climbed the ladder, toe following top as the others above me balanced and guided it into place. Today I stand in a church gazing up at the organ, remembering doing that work, incredulous. I am not half the man I used to be.

I have been with the Organ Clearing House for nearly twenty-five years, watching my colleague Amory Atkins set up scaffolding and hoisting equipment on dozens, even hundreds of job sites. There is still plenty of hustle to the work, but the I-beams, trolley, and electric hoist all supported by steel scaffolding make for a much safer and less strenuous work site.

Making the impossible possible

When I was running the Bishop Organ Company in the Boston area in the 1980s, we had a releathering project in the large organ of one of Boston’s great churches. As usual, we started the job with a string of heavy days disconnecting organ components covered with decades of city grime and removing them from the organ for transportation to our workshop. After we had wrestled a particularly awkward and heavy part down the ladders and out of the building, one of my employees announced that now he thought he understood organbuilding. “It’s squeezing into tiny spaces to remove screws you can’t reach, to separate a part of the organ the size of a refrigerator that’s covered with mud and sharp pointy things and carrying it down a ladder next to a Tiffany window.”

He was right. A big manual windchest might weigh 800 or 1,000 pounds, more for a large console. If we are planning to dismantle or install a Skinner organ that has one of those wonderful electro-pneumatic harps, we might plan an entire day to handle that single specialty voice—they are big and heavy and include row after row of little prickly things that dig into your hands, arms, and shoulders. When I hear a harp in service playing, recital, or recording, my mind jumps instantly to the titanic struggles I have had moving them. They sound so ethereal in a lofty room, but they are pugnacious bulky brats to handle.

The thrilling rumbles of big 16′ and 32′ stops do not happen anywhere else in music, but again, my mind jumps to the herculean task of moving such things. The pipes, racks, and windchests of a 32′ Double Open Wood weigh many tons and will fill half of a semi-trailer. One of the marvels of the pipe organ is the idea that a single pipe might be approaching forty feet in length including pipe foot and tuning length, weigh close to a ton, and can produce only one musical tone at one pitch at one volume level. What a luxurious note.

When I meet people at social events, they are invariably surprised when they learn about my work. “A pipe organ builder. I didn’t know there were any of you left.” Another common comment is someone remembering the organ looming high in the back of the church and if they ever gave it any thought, they assumed that it was part of the building. Not so. Every organ in every building anywhere in the world was put there intentionally by craftsmen. They had to figure out how to mount and secure each heavy component. Think of the sprawling sixteenth-century organ case at the cathedral in Chartres. It gives the impression that it is somehow hanging from the stained-glass windows, but 500 years ago, those workers built scaffolding clear up to the clerestory windows and hoisted and lugged the heavy woodwork and huge pipes to their lofty spots.

Twenty years ago, we were delivering a three-manual organ to a church in suburban Richmond, Virginia. There was a big organ case with polished façade pipes, five large windchests, all the machinery and ductwork for the wind system, seventy or eighty eight-foot pipe trays full of nicely packed pipes, the console, and all the mysterious looking bits and pieces that make up a full-sized pipe organ. Parishioners volunteered on a Sunday afternoon to help unload the truck, and by day’s end the sanctuary was jam packed with carefully made, expensive looking stuff. I had worked with the church’s organ committee and governing board to create and negotiate the project and knew several of the people involved very well. After the dust had settled that evening, one of them came up to me and commented, “John, it wasn’t until this moment that I understood why organs cost so much money.”