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In the Wind: Industrial hygiene

John Bishop
Boardwalk Hall Chamber diagram

Industrial hygiene

Photo caption: Boardwalk Hall showing the locations of organ chambers and the adjacent Trump Hotel: 1, Right Stage chamber: Great, Solo, Solo-Great, Grand Great, Pedal Right; 2, Right Forward chamber: String II, Brass Chorus; 3, Right Center chamber: Gallery I, Gallery II; 4, Right Upper chamber: Echo; 5, Left Upper chamber: Fanfare, String III; 6, Left Center chamber: Gallery III, Gallery IV; 7, Left Forward chamber: Choir; 8, Left Stage chamber: Swell, Swell-Choir, Unenclosed Choir, String I, Grand Choir, Pedal Left. (photo credit: Historic Organ Restoration Committee)

In this year of Covid, we have stepped up our personal hygiene. We are wearing masks, avoiding crowds, and not touching public surfaces. We are reciting the alphabet or the Lord’s Prayer while washing our hands. In an earlier column, I suggested the famous hand-washing lines from Lady Macbeth’s sleepwalking scene, “Out, damned spot! Out, I say!” If you recite it with feeling, you can easily get twenty seconds from it. A meme suggested, “I’ve used so much hand sanitizer that the answers to my eighth-grade social studies test appeared on my wrist.”

Over forty-five years of working on pipe organs, I have used the words “industrial hygiene” to describe how a congregation keeps its buildings. A few years ago, I visited a church in the Pacific Northwest where the rector told me that when he started his ministry there, every nook and cranny was stuffed with junk. He spent a lonely late evening walking through the building, looking into closets, desk drawers, kitchen cabinets, and mechanical spaces, determined to remove anything unneeded to reclaim usable space in the valuable building.

With the support of the vestry and lots of volunteer labor from the members, dumpsters were loaded with the detritus of years of neglect, cabinets were scrubbed, and closets were painted. New ministries were developed, and by the time I visited the place, the building was neat and clean and bustling with all sorts of activity.

This topic comes up in these pages occasionally, typically inspired by the current flow of work of the Organ Clearing House. Loyal readers will recall the organist who called in a panic on a Saturday as a wedding was about to start and the organ wouldn’t. I bolted to the church, walked through the throng of limo drivers, bagpipers, bridesmaids, and groomsmen to the cellar stairs under the organ and found a card table sucked up against the blower intake.

I served a large church in a suburb of Boston as director of music. When I went to the church to audition for the position, I noticed that the stalls in the men’s room were wobbly. They were still wobbly when I left the position seventeen years later. Two years ago, we installed an organ in a small church in rural New Jersey. The building was about thirty years old, attractive and simple, but I was most impressed by the beautifully furnished and equipped restrooms. After decades of experience with crumbling facilities in aging buildings, this made the job much more pleasant. When I commented on this to the pastor, he told me that he was disappointed in the condition of the restrooms when he arrived and thought the good people of the church deserved better. That is a nice way for the church to welcome you.

In one church, we had to climb an iron ladder and walk across the attic to reach the door of the organ chamber. The life-sized plywood cut-outs that formed the Nativity scene for the front lawn were in the attic, and there was the manger, the size of a baby’s crib, laden with a hay bale with a wisp of smoke curling toward the ceiling as its innards decomposed. I lugged it down the ladder to the hallway, went to the office to report it to the secretary, and left the building for lunch. When I came back an hour later, the hay bale had been dutifully returned to the attic. I am pretty sure there would have been a fire if I did not drag it down again, this time outside to the driveway.

Going for the first time to a church with a large organ, I went to the basement to inspect the blower. There was a big old Spencer Orgoblo safely ensconced in a fireproof enclosure that was chock full of junk: a four by eight plywood sign announcing the 1968 church fair, some baby carriages that I supposed failed to sell in 1968, boxes of books, and a hanger rack festooned with abandoned choir robes. Another organ is out of tune, and by the sound of it, we figure there is something wrong with the wind pressure. Yup, a stack of folding chairs lying on the reservoir. That will do it.

Protection

An extension of the importance of good building hygiene is the care of the organ when contactors will be raising dust around the instrument. If you get wind that the people of your church are thinking of any sort of renovation inside the sanctuary, it is important to be sure that the well being of the pipe organ is part of the plan. Your organ technician should be involved, consulting with contractors to establish the extent of protection. Common precautions include:

• putting Ziploc® baggies over the tops of reed resonators, or if the planned work is extensive and extra messy, removing the reeds from the organ and packing them in crates;

• disconnect any expression actions so the shutters can be fastened in the closed position;

• cover any exposed divisions with at least two layers of plastic (so the dirty outer layer can be removed without dumping debris onto the pipes);

• cover an organ case with at least two layers of plastic, taping the seams to be airtight;

• build a sturdy framed box over a detached console, because you know those painters are going to stand on top of it no matter what you say. Remove the pedalboard and bench to safety;

• disconnect power to the blower so it cannot be turned on inadvertently and suck all that nice dust into the organ’s internal mechanisms. Cover the blower air intake with plastic taped firmly in place;

• inspect every area that contains organ components and take appropriate measures;

• be sure not to allow contractors to remove any of this equipment. They will protest that they will be careful, but they will not know the degrees of sensitivity of the instrument. All work relating to protecting the organ should be accomplished by a professional pipe organ company.

This work is expensive, time consuming, and can be inconvenient. In September of 2020, the Organ Clearing House covered a large, new freestanding mechanical-action organ to protect it while the sanctuary was painted. The painting was to be completed so the organ could be recommissioned in time for Christmas. It was completed in mid-December, but because of Covid-related travel restrictions, it would not be possible for the organ to be playable until early February. It was an immense disappointment for all involved, especially considering that this would be only the second Christmas for the new organ. But the valuable and mighty, yet delicate instrument was preserved safely from invasion. Had the organ not been protected, the long-term effects could hardly be calculated. Reed pipes would no longer tune or speak reliably. Adjustment of the action would be compromised. The console cabinet would certainly have been damaged (it is an awful sight to see a drawknob snapped off), and the sound of the flue pipes would have been dulled by accumulation of dust in their mouths. If dust had made its way into the wind system, abrasive dust would speed the deterioration and corrosion of sensitive action parts.

This summer, the Organ Clearing House will clean an organ that was not protected when the ceiling and walls of the nave were sanded and painted, the floor was sanded and refinished, and carpet runners on three aisles were torn up and replaced. Our project will include removing and cleaning all the pipes, vacuuming and polishing the case, dismantling the keydesk to remove abrasive dust from keyboard bushings, cleaning windchests, and “flushing” out the wind system. The façade pipes have elaborate stenciling, recently restored, thus requiring special handling. This work will be exponentially more expensive than covering and protecting the organ before the start of building renovation. And while we have techniques and protocols for handling organ pipes and components with care, partially dismantling the organ will upset its stability so that it will take time after reassembly for the organ to settle down tonally and mechanically.

Water works.

In early January, a water main broke on Lexington Avenue in New York City, and a neighboring church was flooded. Lower-level offices and meeting spaces showed high-water marks on walls and furnishings. Music libraries and filing cabinets were submerged, along with all the trappings and equipment you would expect to find in a busy Midtown church. Only an inch or so of water stood on the floor of the sanctuary, so the free-standing pipe organ was not directly affected, but the amount of moisture introduced inside would necessitate a vigorous, invasive cleaning process. The only way to protect the organ from the remediation was to remove it from the building, and because of the importance of getting the cleaning under way as soon as possible, the organ would be removed immediately. The speed at which that decision was made was a tribute to the commitment of the parish to its organ that is now safely in storage with no schedule established for its return.

Thar she blows . . . .

Atlantic City, New Jersey, is on the southern Jersey shore in an area of rich farmland and state forests. It is about fifty miles north of Cape May, the southern tip of New Jersey that juts out into Delaware Bay, and 125 miles south of New York City. The state’s coastline is famous for beaches, summer bungalows and mansions, shellfish (especially crabs), and boating, but only Atlantic City is a mecca for gamblers. The city is home to nine full-fledged casinos, gaudy complexes with huge hotels and restaurants, high-end shopping, performance spaces, and, of course, acres of gambling floors with armies of one-armed bandits, blackjack, craps, and roulette tables, and (no doubt) secret back rooms where bad things happen.

The city’s waterfront sports a famous boardwalk above the long beach where gamblers can celebrate their winnings, or more likely lament their losses. It is lined with ice cream and salt water taffy shops, al fresco dining, souvenir vendors, and all the hustle-bustle you would expect to find at a popular seaside resort. And there are two immense pipe organs, one of them simply as big as they come.

Boardwalk Hall is perhaps best known as home to the Miss America Pageant—“There she is, Miss America . . . .” It is a capacious place with more than 10,000 seats built in 1929, large enough to have hosted the first-ever indoor college football game and indoor helicopter flight. It has been host to political national conventions (Lyndon Johnson was nominated as the Democratic candidate there), concerts, and even rodeos. And it is the home of the world’s largest musical instrument, the mystical, magisterial, mammoth Midmer-Losh organ with 449 ranks over seven manuals and a total of 33,112 pipes. You can see the bewildering stoplist in the November 2020 issue of The Diapason, pages 1, 14–20, and at boardwalkorgans.org.

Over the last several years, the Historic Organ Restoration Committee has undertaken the painstaking, mind-boggling restoration of the Boardwalk Hall organ and the large Kimball organ in the adjoining 3,000-seat Adrian Phillips Theater. The curatorial staff, assisted by volunteer organ builders, has been methodically moving from one chamber to the next, bringing the long dormant instrument back to life. Nathan Bryson, the organ’s curator, told me that 238 of 449 ranks (about 53%) are now in restored and playable condition.

The mammoth console is in a decorated cylindrical booth at the right of the stage. It towers over people standing next to it and looks like a D-cell battery from the other end of the room. The console booth has doors that close to protect the keyboards and hundreds of stop tablets. Nathan told me that the last time there was an indoor car race, there was a wreck and a chunk of a rubber tire slammed into the doors. Good thing they were closed. Indoor car racing? If we are used to worrying about protecting an organ from some contractor’s dust, how can you protect eight big organ chambers from an automobile race? Nathan explained that they close all the expression shutters (there must be thousands), and run fans inside the chambers blowing outwards to inhibit the influx of dust. It is all in a day’s work when you are caring for the largest organ in the world.

Nathan and his staff faced a challenge larger than indoor car racing and rodeos. On February 17 (Ash Wednesday), just after 9:00 a.m., the neighboring Trump Hotel, part of the Trump Casino complex, was demolished by implosion using 3,000 sticks of dynamite. Years ago, I maintained a small organ that was at the “street end” of a church directly across from the town’s library, the same organ with the card-table wedding. The town had built a sorry addition to the library in the 1950s that was to be demolished. I learned about the event through an emotional call from the organist. Shock waves from the blast had wrecked the organ’s tuning. It was not such a big deal, it was a small organ with everything easy to reach, but when I first read about the intention to demolish a high-rise hotel with over 900 rooms, I wondered about the safety of the organ.

Boardwalk Hall is immediately adjacent to the casino complex, the windows of the organ workshop look directly at the three-or-four-story casino, about two feet away. The hotel was on the other side of the casino. A year before the event, representatives of the demolition company toured the hall and the organ. Overseas shipping containers were stacked outside to protect the hall from falling rubble. To control dust during the implosion, windows and doors were sealed with plywood and plastic, HVAC ducts were sealed with plastic, and organ chamber doors were sealed with plastic, towels, and sandbags.

The Echo division in the Right Ceiling Chamber (#4) would be closest to the action. Lacking the funding to remove the division to safety, Nathan and his staff removed the 16′ Basson, an exceedingly rare stop built by Welte with free reeds and papier-mâché resonators, and they took sample pipes from the other ranks so that they could be reconstructed if damaged.

The staff had learned earlier about the presence of dust in the building when a high-pressure wind line burst off its flange and raised enough dust to set off the building’s fire alarms. As the time of the implosion approached, they set up a video camera to record the event in the hall. Officials cleared the building, and the hotel fell, cheered by the large crowd that had gathered. Videos of the event blanketed the internet. If you are interested in watching it, you’ll have no trouble finding it.

At 11:15 a.m., the staff received the “all clear” notice to reenter the building. When they viewed the video, they were able to see a slight wave of dust move across the hall, enough to worry an organ curator, but nothing like a rodeo or car race.

Congratulations to Nathan Bryson and his staff of four full-time and two part-time technician/restorers for bringing that mighty organ through disruptive events like no other. I encourage you to visit the website to read about the unique instrument, follow the progress of the restoration, and if you choose, click the “Donate Now” button on the home page. They still have 211 ranks to go, five times the size of what we would call a good-sized organ.

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In the Wind: Getting on the road again after Covid

John Bishop
Boardwalk Hall main console keyboards

“Just can’t wait to get on the road again.”1

For over fourteen months during the extraordinary time of Covid, Wendy and I stayed at our house in Maine, leaving our apartment in virus-rich New York City vacant. Until late in 2020, Lincoln County where we live in Maine was counting fewer than twenty new cases each week, and we figured we would stay there until vaccinated. Like so many people around the country, we altered our working lives using Zoom and FaceTime instead of meeting in person. We set up our offices as “Zoom Rooms,” sometimes wearing “go to office” tops over jeans or shorts.

I received my first vaccination shot on my sixty-fifth birthday in mid-March. Once I was on the schedule, I started planning a trip, and I hit the road sixteen days after my second shot. I visited three organ building workshops, a half-dozen organs that were coming on the market, a couple iconic organs (one can never see enough of them), and a church where my colleagues are helping install an important new organ. I drove south on a western route through Virginia and Tennessee to Birmingham, across to Atlanta, and north on an eastern route home through North Carolina and Virginia to meet Wendy for a few days on the Jersey Shore. It was my re-immersion in the craft I have been working in for more than forty-five years, and I came home refreshed and newly inspired.

Variety is the spice of life.

Pipe organs come in all sizes, shapes, and colors. We have organs that are large and small, electric and mechanical, freestanding in cases and enclosed in chambers. We have organs based on ancient European concepts and models, and organs that are purely American, and my trip spanned the far reaches of the organ world. I visited the workshops of Noack Organ Co. (Georgetown, Massachusetts), Taylor & Boody Organ Builders (Staunton, Virginia), and Richards, Fowkes & Co. (Ooltewah, Tennessee), each of which works with a small staff of dedicated artisans building hand-crafted organs in free-standing hardwood cases. Noack is currently working on an organ with sixty stops, and I was lucky to see it being loaded on a truck at the workshop followed by the beginning of its installation at the Catholic Cathedral of Saint Paul in Birmingham, Alabama. Taylor & Boody’s current project is a thirty-eight-stop job for Wheaton College in Illinois, and Richards, Fowkes & Co. is working on a thirty-one-stop organ for Saint Andrew’s Episcopal Church in Ann Arbor, Michigan.2 Besides a tour and rich conversations in their workshop, Bruce Fowkes and Ralph Richards took me to see the spectacular four-manual organ by John Brombaugh at Southern Adventist University in Collegedale, Tennessee. I am heartened that during this uncertain time, these three outstanding firms are all building substantial instruments at the same time. You can see details about each organ on the builders’ websites.

These three builders are known for building tiny organs as well as instruments with sixty or more stops. Continuo or practice organs with three or four stops are the hummingbirds of pipe organs, and modest instruments with fewer than twenty stops are little gems with gorgeous, intimate voices and carefully balanced choruses, but the big bird of my trip was the behemoth all-American organ in Boardwalk Hall in Atlantic City, New Jersey, an organ with single divisions that include more than thirty stops. (See the cover feature of the November 2020 issue of The Diapason.)

In the May 2021 issue of The Diapason, pages 12–13, I wrote about the efforts of curator Nathan Bryson and his staff of assistants and volunteers to protect the organ during the recent demolition by implosion of the adjacent Trump Hotel and Casino, so the organ was fresh on my mind when I started planning my trip, and I invited myself for a visit. Nathan was the consummate host for my day in the largest organ in the world.

The organs at Boardwalk Hall and the Wanamaker Store (now Macy’s) have each been considered the largest in the world. Now that I have visited both with their curators as my guides, I will take the plunge and explain how an organ earns such a title. At the moment, the Boardwalk Hall Organ is about 53% playable, so the Wanamaker Organ can safely claim to be the largest fully playable organ in the world. The Historic Organ Restoration Committee that oversees the organ in Boardwalk Hall has ambitious plans to bring the organ to fully functional condition. Stay tuned. I will report it when it happens.

The Wanamaker Organ has 464 ranks while Boardwalk Hall has a mere 449, a difference of fifteen ranks, the size of a modest organ, so it wins in the category of most ranks. The Wanamaker organ has 75 independent pedal ranks with 32 pipes (29 notes fewer than manual ranks), while many of the ranks in the Boardwalk Hall Organ have up to 85 notes, accounting for extensive unification and making use of the extended lower three keyboards which have 85, 85, and 75 notes, giving the organ a total of 33,112 pipes compared to the impressive 28,750 pipes in the Wanamaker Organ. That’s a difference of 4,362 pipes, or the equivalent of a seventy-rank organ!

An 85-note rank of pipes allows a continuous scale from low CC of 8′ to high c′′′′′′ of 2′, or as in the case of several ranks in Atlantic City, from low CCCC of 32′ to high c′′′′ of 8′. Unbelievably, there is a 64′ Dulzian Diaphone with 85 notes that goes all the way to the top of 16′. Scrolling down the endless stoplist, I count one 64′ rank (85 notes), eight 32′ ranks, and sixty 16′ ranks. A count like that makes a big organ. You can count for yourself. There are comprehensive lists of ranks, stops, console layout, and pistons and controls at www.boardwalkorgans.org. It would be difficult to calculate accurately, but it is my gut feeling that the Boardwalk Hall Organ weighs a lot more than the Wanamaker Organ.

Vulgar or beautiful?

I have had a number of encounters with the Wanamaker Organ over the past twenty years, both in intimate, personal, and comprehensive visits, and in swashbuckling public performances. This was my fourth visit to Boardwalk Hall, but the first time I heard the organ.3 I was aware of both organs when I was growing up, long before either had any meaningful restoration, but as I was in the thrall of the “Tracker Organ Revival,” dutifully learning early fingerings at Oberlin, I was not creative or open-minded enough to make space for them in my musical comprehension. I assumed that they existed to take part in the biggest-loudest-fastest competitions that lurk throughout our society. How could something with more than four hundred ranks be anything more than the pipe organ equivalent of a freight train? Artistic content? Musical sensitivity? Phooey. I was wrong.

I was fortunate to have experience renovating larger electro-pneumatic organs early in my career, and when I became curator of the organs at Trinity Church Copley Square and The First Church of Christ, Scientist (The Mother Church), both in Boston, I was immersed in the grandeur of super-sized organs. The Aeolian-Skinner organ at The Mother Church is huge (237 ranks and 13,500 pipes), but less than half the size of those in Boardwalk Hall or the Wanamaker Store. While the organ at Trinity Church (actually two instruments, Chancel and Gallery, playable from one console) was smaller in number of ranks, it was an important part of my understanding of large organs because of the weekly recital series there. Each Friday, I heard a different organist play the instrument. Some were bewildered, bamboozled, even defeated by its complexity, but those organists who could make it sing taught me how a large and varied organ with divisions in four separate locations could combine to produce expressive sweeps, from thundering fortissimos to shimmering echoes that melted away into the frescoed walls.

If a finely crafted organ with mechanical action brings the intimacy of chamber music to the fingers of the organist, the large romantic organ allows the musician to paint majestic landscapes. And the mega-monumental symphonic organ allows expression ranges unheard of otherwise. What do you do with an eighty-rank string division? Paint pictures.

In the arena

When I first arrived at Boardwalk Hall, Nathan “fired up” the organ using files made by Peter Richard Conte, the Grand Court Organist of the Wanamaker Organ, along with several other creative players, and stored in the playback system. Peter is unusual among organists because of his affinity for these exceptional organs. While most of us are used to registering a chorale prelude with a cornet for the solo line and a few soft flutes and a Subbass for accompaniment, Peter is a sonic wizard with thousands of stop tabs and hundreds of other controls that allow him to command the dozens of divisions scattered about in the vast room. Sometimes he throws on a big row of stop tablets as if he was playing a glissando on the keyboard, but more usually, he programs pistons with intricate combinations using stops by the hundreds.

Boardwalk Hall is 456 feet long and 310 feet wide with a barrel-vaulted ceiling that peaks at 137 feet. Its seating capacity is over 15,000, and it is regularly used for rodeos with bull-riding competitions (they truck in enough dirt to simulate a prairie), indoor auto racing, ice hockey, basketball, soccer, and even college football. It was the site of the first indoor helicopter flight, and it is home to the Miss America Pageant. It was surreal to stand alone on the empty floor of the semi-lit hall listening to the organ do its thing with the help of Peter’s bytes. The two main organ chambers are separated in space by the hundred-foot-wide stage. The chamber lights were on, and great swaths of expression shutters were in full view, swishing and fluttering like sensuous thirty-foot eyelashes. This was not “All Swells to Swell.” The many sets of shutters were moving in contrary motion, each responding to the rises and falls of individual voices in the complex arrangements. Waves of sound ebbed and flowed like the surf on the sandy beach on the other side of the iconic boardwalk, cascades of notes morphed into fanfares, melodies were “soloed out” as if by a platoon of trombones or by four dozen violinists playing pianissimo in unison. This is the very essence of the symphonic organ, its dazzling array of controls allowing the single musician to emulate the actual symphony orchestra.

Sweeping a beach

The Aeolian-Skinner at The Mother Church taught me what is involved in caring for a large organ. “Touching up the reeds” can take all day—there are forty-one of them. But that organ lives in a building with perfect climate control. When you have more than 450 ranks in a building that is also home to rodeos and auto racing, you have a hefty tuning responsibility. Curator Nathan Bryson manages a team of professionals and volunteers who are methodically moving through the organ rebuilding blowers, releathering windchests, refurbishing organ pipes, while maintaining the organ for daily recitals and many special events.

The Boardwalk Hall Organ was built by Midmer-Losh of Merrick, Long Island, New York, during the Great Depression at a cost of over $500,000 and was completed in December of 1932. It is housed in eight chambers: Left Stage, Right Stage, Left Forward, Right Forward, Left Center, Right Center, Left Ceiling, and Right Ceiling. You can see the layout in a photo accompanying this column in the May 2021 issue. Getting a handle on which stops and which divisions are located in which chamber is the first challenge of learning one’s way around the vast instrument. The two Stage Chambers comprise what I perceived to be the main organ. They are huge and jammed with some of the largest organ stops in the world. There are stops on wind pressure of 100 inches on a water column, an absolute hurricane of air.

When the organ blowers are turned on and the instrument fills with wind, windchests expand visibly, as if the doctor told you to “take a deep breath.” The fifteen-foot-long walls of the pressurized room that houses the organ’s main electro-pneumatic switching equipment move so dramatically that I squinted, wondering why the thing does not burst. During renovation, several of the windchests on 100-inch pressure were replaced using more robust engineering, informed by the difficulty of building a wooden vessel to contain such high pressure.

Tuning those gargantuan ranks is a three-person job, one at the console, one in the middle of the hall where it is possible to hear pitches and beats, and the third (with industrial hearing protection and audio headphones) manipulating the pipes. You could try using a starting pistol to signal “next,” but you wouldn’t be able to hear it.

Beyond the endless work of restoring, renovating, tuning, and maintaining this organ, perhaps the most difficult and important work has been reintroducing the city and state governments to the ongoing stewardship of the instrument. A vast auditorium with such an unmusical array of uses seems an unlikely home for a pipe organ, and the people who have been working with and on the organ have been effective ambassadors, sharing the unique qualities of the largest organ in the world. If you would like to help, visit that website and look for the “Donate Now” button.

Look to the future.

After fourteen months at home, it was a joy to be back on the road. My thanks to Didier Grassin of the Noack Organ Company, Ralph Richards, Bruce Fowkes, John Boody, and Nathan Bryson for sharing their work and philosophies with me, and above all, for sharing the joy and pleasure of “knocking around about pipe organs.” Three cheers for all the wonderful work underway on organs both old and new. If this is a taste of the new normal, I am ready to ride.

Notes

1. Willie Nelson.

2. By coincidence, one of Wendy’s cousins is on the organ committee at Saint Andrew’s.

3. In 2010, the Organ Clearing House built the “Blower Room” set for the Saint Bartholomew funeral scene in the spy-thriller movie, Salt, starring Angelina Jolie and directed by Philip Noyce. All the sets including the barge, the presidential bunker, and the CIA offices were constructed in retired Grumman aircraft hangars in Bethpage, New Jersey, where the Lunar Excursion Module was built. Our set included a couple big Spencer blowers that we had in stock and a huge electro-pneumatic switching machine borrowed from the “other” organ at Boardwalk Hall (a four-manual Kimball in the adjacent theater). I transported the machine in both directions in rental trucks. The set decorator thought the rig was complicated enough that I should be present for filming. I stood around while Ms. Jolie jumped through walls dozens of times, until I heard over the PA system, “Organ guy to the crypt, organ guy to the crypt.” The leading lady greeted me with hand outstretched, “Hi, I’m Angie.” I described that she should shoot the regulating chain to make the bellows go haywire and cause the mass cipher that would disrupt the funeral. (We provided the hardware, and special effects provided the action.) She said, “I can’t shoot that.” I replied, “I’ve seen you shoot.” I watched the single take on Mr. Noyce’s monitor and had the honor of shouting “Action!” at his signal, my twelve seconds in Hollywood, another chapter from the life of an itinerant organ guy. Curious? You can stream it on Netflix. And the nice thing about building a movie set? They don’t require a warranty.

Photo caption: Seven keyboards and 1,235 stop tablets, as big as they get. Midmer-Losh organ, Boardwalk Hall, Atlantic City, New Jersey. (Manuals I and II have 85 notes, Manual III has 75 notes, and manuals IV, V, VI, and VII have the usual 61.) (photo credit: John Bishop)

In the Wind: large pipe organ blowers

John Bishop
Joe Sloane installing new fans in a large organ blower

Thar she blows.

In the July 2023 issue of The Diapason, I shared that Wendy and I sold Kingfisher, the twenty-two-foot Marshall Catboat on whom we had more than ten seasons of special fun and adventure taking week-long cruises up and down the Maine coast, overnight sails to anchor in island coves or to friends’ houses for stayovers, and daysails with friends and family. Wendy and I worked hard with the decision because it meant giving up a special part of our lives, but we agreed to call it a wonderful chapter and move on to other things.

As it turns out, the summer of 2023 was a terrible time for sailing in Maine. People around here were joking that it had rained twice here this spring and summer, once for thirty-five days, and again for twenty-seven days. We sat watching the rain saying, “Sure am glad we don’t have a boat in the water this year.” And more profound, at least to me, in the last week of July I had surgery to repair torn rotator cuff muscles. An MRI showed two muscles separated from my shoulder, and the surgeon’s paperwork referred to a “massive tear.” My right shoulder started hurting last summer, and I know that handling the five-to-one mainsheet on Kingfisher had something to do with it.

I grew up singing a whimsical folk song based on a poem by Charles E. Carryl (1842–1920), set to music by Joseph B. Geoghegan (1816–1889). It was always close to the surface when we were sailing:
A capital ship for an ocean trip
Was “The Walloping Window Blind,”
No gale that blew dismayed her crew
Or troubled the captain’s mind.
The man at the wheel was taught to feel
Contempt for the wildest blow,
And it often appeared, when the
     weather had cleared,
That he’d been in his bunk below.

So, blow ye winds, heigh-ho,
a-sailing I will go.
I’ll stay no more on England’s shore,
so let the music play-ay-ay—
I’m off for the morning train
to cross the raging main,
I’m off to my love with a boxing glove
ten thousand miles away.
There are five more verses, each sillier than the last.

§

I am back at my desk, the fingers of my right hand poke out of the sling toward my laptop. I have recently had several conversations about large organ blowers with colleagues and clients, and I am thinking about organ wind. In July of 2021, Aug. Laukhuff GmbH, then the world’s largest supplier of pipe organ parts, went out of business. For many American organ builders, Laukhuff was the “go to” source for electric organ parts like slider motors, pallet pull-down magnets, drawknob motors, and keyboard contacts. Their catalog included thousands of widgets for building tracker actions like squares and roller arms, and Laukhuff was one of the most important sources of organ blowers.

Laukhuff blowers are found in hundreds of organs built or rebuilt in the last fifty years. They are quiet, reliable, and compact. Along with blowers built by the Swiss supplier Meidinger, they were a technological revolution. We are all familiar with the hulking subterranean roaring monsters that blow wind for organs built before 1950. I am not sure just when blowers started getting compact and quiet, but I am certain that the advances in the technology of fan blades that brought us jet engines and modern turbines are related. The legendary test pilot Chuck Yeager broke the sound barrier flying the Bell X-1 aircraft on October 14, 1947. It took a decade or two for that to translate into more efficient organ blowers, but I know they were ubiquitous by the time I got into the trade in the 1970s.

Organists from Praetorius to Dupré relied on human power to operate the bellows of their instruments. While playing the music of Buxtehude, Bach, and Mendelssohn, do we forget that those masters had to round up people to pump organ bellows to play even a single chord? Max Reger died in 1916, so we can assume he played organs with electric blowers later in his short life, but much of the grand, dense, complex organ music he wrote predated the electric organ blower.

Marcel Dupré wrote of a Sunday in 1919 when Claude Johnson, the chairman of Rolls-Royce, was visiting the organ loft at the Cathedral of Notre Dame. While Dupré was playing at full organ, the crew of pumpers fizzled out, and the wind supply died. Johnson quickly offered to donate an electric blower, telling Dupré to have the firm of Cavaillé-Coll draw up plans, but adding that they had better get permission from the cardinal archbishop since Johnson was an Anglican.

I have long loved and often written about the thought that Widor was organist at Saint-Sulpice in Paris from 1870 until 1933, and while I do not know the actual date, an electric blower must have been installed there around halfway through his tenure. Imagine playing that mighty organ for thirty-five years relying on human pumpers and climbing the stairs to the storied loft for the first time to flip a switch and play the organ alone. Remember that huge body of organ literature that are his ten symphonies were written before 1900. Twentieth-century organists have been able to take the luxury of unlimited, uninterrupted practice time for granted.

Blower hygiene

It is common to find modern high-speed blowers ensconced within an organ case, which is only possible because they operate so quietly, but the old-time machines are typically located in remote rooms in basements or towers because they are so noisy. Ideally, those rooms are kept locked so unknowing, unauthorized people cannot get in, which means they get dirty and fill up with spiderwebs and other signs of critter life. The air intake for a blower should have a particle filter to ensure that no debris gets sucked into the organ’s interior. Sometimes we find that mounted on the door to the blower room. A fleck of sawdust or a carcass of a fly is enough to stop a reed pipe from speaking, to cause a cipher if it winds up on the surface of a valve, or a dead note if it clogs a windchest magnet. How would a fleck wind up there? Follow the air flow from the blower, through the regulators and wind lines, into the windchests, and up to the toes of the pipes as the notes are playing.

I once made the mistake of casually mentioning to the staff of a church that a blower room is dirty, only to find on my next visit that the sexton had taken my comment to heart and scrubbed the place. That may sound good and industrious, but he could have caused serious damage to the organ—to avoid such damage, we have protocols for cleaning a blower room. Here is mine. Shut off the power to the blower so it cannot be started accidentally. Vacuum the interior of the blower’s air intake, taking care not to push dust into the blower, and seal the intake by taping it closed with heavy plastic—a contractor’s trash bag and black Gorilla tape will do. Clean all the surfaces in the room with a vacuum cleaner, and scrub with water and detergent (be careful not to wreck the bellows leather). Wait twenty-four hours for the dust to settle. Clean the room again, and wait another twenty-four hours. Do not forget to clean the plastic seal on the blower intake. Now you can be sure that there is nothing floating around in the air so you can open the intake and start the blower. And now that I have described that process, I recommend you leave this work to your qualified organ technician.

That well-meaning guy who cleaned without protocol raised a shower of dust in the room. If the blower had been started soon after, the organ could have been wrecked by sucking dust into 
its innards.

Sometimes we find an organ blower in a hallway closet doubling as storage. You notice that the organ is suddenly all out of tune and find a stack of folding chairs on top of the static reservoir. Extra weight and higher pressure means bad tuning and spoiled pipe speech. Our rule when installing an organ is that all spaces occupied by organ components are designated “organ only” spaces. I had a Saturday emergency call from an organist reporting a wedding starting in ten minutes and the organ would not play. It took me forty-five minutes to get there, and I am guessing people were getting tired of the bagpipe on the front lawn, but it only took me a couple minutes to find a card table sucked up against the blower intake. No air, no organ. Tell that to the mother of the bride.

Biggest in the fleet

I am fortunate to have worked on some very large organs, so I have taken care of a few monster organ blowers. Aeolian-Skinner Opus 1203 was installed at The First Church of Christ, Scientist (The Mother Church), in Boston in 1952. It has about 240 ranks of pipes including nine 8 stops in the Swell, eight ranks of 16 flues, and over forty reeds. It is about eighty feet wide, forty feet tall, and twelve feet deep. There is more than three thousand square feet of gold leaf on the façade pipes. Most of the organ is front and center behind that façade, three stories high with an iron stairway at the left end of the organ, and a jumble of ladders to the right. The Solo division is high above the organ, behind a round grille in the pendentive to the left of the arch that contains the main organ. In the days when I was in that organ a couple times a week, I knew how many stairs I climbed to go through the blower room to the Solo, but all I remember now is that it’s a lot. We measure the capacity of an organ blower in cubic feet per minute (CFM) at a given wind pressure. One hundred CFM at ten inches of pressure is more air than 100 CFM at three inches of pressure. The blower in The Mother Church organ is the size of a minivan and produces 30,000 CFM at ten inches. There is a step-up blower that gets air from the big one and increases it to twenty-five inches for the Cor des Anges (Horn of the Angels) immediately behind the Solo grill.

Any organ blower has a motor and an enclosed fan. On most blowers, the fan is mounted directly on the shaft of the motor, but once the fan assembly exceeds a certain length and weight, the shaft is continued through the fan housing and supported at the other end by a bearing assembly something like the wheel of a car. The bearings at both ends of such a shaft have some sort of lubrication device, usually either a grease fitting or an oil bath with a bronze ring on the shaft that acts as a wick to bring oil up to the top of the bearing. The fans are big wheels fixed on the shaft with vanes fastened to them with rivets.

The French organist Pierre Pincemaille came to Portland, Maine, in April of 2004 to give a recital on the Kotzschmar Organ, the hundred-stop Austin located in Merrill Auditorium of City Hall. When he turned on the blower for one of his practice sessions, there was a series of big bangs, and the blower failed. Several fan blades had come loose inside the blower as their rivets wore out, and metal shards were everywhere. The blower received an instant emergency repair, and the show went on. It was determined that eighty years of sudden starts had eventually wrecked the rivets, so as part of the repair, the blower’s power supply was equipped with a Variable Frequency Drive (VFD), which starts the motor and brings it up to speed slowly, exerting less torque on those rivets.

Saint Patrick’s Cathedral in New York City houses a magnificent organ, originally a Kilgen, with 142 ranks. The Choir loft is thirty feet above the floor of the nave, and the organ blower is another fifteen feet higher in a large room in the south tower. It has a forty-horsepower motor that moves enough air to produce majestic sounds in that magical, immense building.

Hurricanes

Two locally improbable things happened in Boston in 2004. The Red Sox won the World Series for the first time since 1918. Red Sox owner Harry Frazee sold Babe Ruth to the New York Yankees in 1918 to raise money for the first production of No, No, Nanette. That started the eighty-six-year drought known locally as “The Curse of the Bambino.” The team sponsored publicity gags like exorcizing the field, hoping for a win. In the 2004 American League Championship, the Yankees won the first three games, the Red Sox won four in a row to win the pennant, then swept the Saint Louis Cardinals in four straight games. (I thought the excitement was going to kill my father.)

And in 2004, the Aeolian-Skinner organ at Boston Symphony Hall was rebuilt by Foley-Baker, Inc. That was improbable because Seiji Ozawa, the symphony’s music director, was not a lover of pipe organs. Ozawa retired in 2002, and the organ was completed in 2004. Quick work for a large organ.

Wendy and I lived next to Symphony Hall in those days (and across the street from The Mother Church) and had series tickets with terrific seats in the first balcony above the stage. We attended the concert when the organ was first used—you guessed it, Camille Saint-Saëns’ Third Symphony. Simon Preston was the organist. When the organ entered pianissimo in the first movement with deep low notes supporting shimmering registrations, we watched the orchestra members winking, nudging, and smiling at each other, getting the chills hearing those profound bass notes, sonorities that no other instrument can achieve.

Installing the windchests for huge pedal stops like 32 Bourdon and 32 Double Open Wood and testing notes before the 2,000-pound pipes have been placed has taught me exactly how much wind comes out of the windchest toeholes when a note is played, enough to blow off a top knot at thirty feet, an absolute hurricane of air to make a single note sound. That controlled and regulated gale of wind makes those unique sonorities possible.

It is thrilling to stand inside a big organ when the wind is turned on. You hear the blower start to turn, air entering the organ, reservoirs filling one after another, until the whole system is charged with air pressure and the instrument fairly trembles with life and anticipation. Each reservoir is equipped with a regulating valve and weights calculated to store and deliver wind at a specific pressure. Each reservoir has windlines leading to one or more windchests. When a note is played, a valve opens to allow wind into the toe of a pipe. Play one note, and there is barely a ripple. Draw a hundred stops or more and play forty or fifty notes a measure as in a flashy French toccata, and thousands of valves are blowing thousands of pipes. It’s almost unimaginable, but the fact that it’s true is the magic of the pipe organ.

In the Wind: the care of pipe organs

John Bishop
St. Peter’s Episcopal Church, Osterville, MA. Mice have harvested the black felt.

“It went zip when it moved and pop when it stopped. . . .”

In 1962 American songwriter and folksinger Tom Paxton wrote and recorded “The Marvelous Toy,” a nonsensical song with the catchy refrain that continued, “And ‘whirr’ when it stood still. I never knew just what it was, and I guess I never will.” As I was working out this essay in my mind’s ear, the song popped into my head, and I quickly found a raft of YouTube video performances including Tom Paxton himself singing with his grandson Sean Silvia, and the ubiquitous cover recording by Peter, Paul, and Mary released in 1969. The more you know about a machine, the easier it is to care for.

My colleague Amory and I were on the highway together—I was at the wheel, and Amory was half asleep in a highway-induced reverie when we passed a large truck whose trailer was a huge complex dedicated machine. Amory wondered half to himself, “What kind of machine are you?” I have always been fascinated by machines, what they do, how they work, and how to care for them.

I had a learning moment as a teenager mowing the lawn when the grass chute clogged. I stopped the engine, turned the mower over, cleared the clog, set it right side up, started it up, and continued mowing—for about thirty feet, when the three-and-a-half horsepower Briggs & Stratton engine stopped with a bang. While the mower was upside down, the motor oil ran out, and the engine ran about twelve seconds before it welded itself solid. It was like the proverbial customer in the auto parts store asking for a longer dipstick: “Mine doesn’t reach the oil anymore.” The other day, as Wendy and I were leaving our house in Maine to be gone for more than three weeks, I checked the oil in the backup generator and topped it off.

You are going to leave a parking space. You start your car’s engine, check the mirrors and back-up screen, put the transmission in reverse, and start the car moving backwards, steering so you wind up parallel with the curb. While you are still moving backward, you drop it into drive, the car gives a thud, and you start moving forward. At least that is what you do if you have no idea how the transmission (whether manual or automatic), universal joints, differential, crankshaft, and piston rods work. By changing the direction of your travel while the car is in motion, you have put excessive torque on all those critical parts and diminished the working life of your car’s drivetrain unnecessarily.

Try this: put the car in reverse, back out of the spot turning parallel to the curb, come to a complete stop as you move the gear shift to neutral, then shift into drive and start moving forward. No thud, no thump, no excessive torque, and you go merrily on your way.

Speaking of motor oil, I believe it is smart to let the engine run for thirty or forty seconds before you put the car in gear. When the engine is not running, all the oil is sitting in the oil pan at the bottom of the engine. When you start it, the oil pump pumps the oil to the top of the engine where the critical cams are opening and closing the intake and exhaust valves of the cylinders. If you put a load on the engine by moving the car before the oil is distributed throughout, you are adding unnecessary wear. Take a nice breath before you start rolling, and your camshaft will thank you. Have you ever noticed a light clattering sound just after starting the engine on a cold morning that goes away after a few seconds? That is the camshaft moving those valves, waiting for the oil to find its way to the top of the engine. I drive about 35,000 miles a year, and I have run six cars past 175,000 miles, three of those past 250,000.

After my parents retired to their home on Cape Cod, my tween-ish sons discovered that when you turned the faucets of the first-floor bathroom sink on, then off abruptly, you would get a loud clatter from the pipes within the walls. (I guess the plumber ran out of pipe clamps.) I told them how the rattling could lead to leaking joints hidden in the walls, but my mechanical wisdom fell on deaf ears. My older son Michael is as interested in all things mechanical as I am, and he grew into a career as a fabricator with superior welding skills and a vast knowledge of fasteners and connectors. He once described a project that required interior welding in eighth-inch stainless steel tubing. He reminisced about the banging of his grandparents’ plumbing, “We really were jerks, weren’t we?”

§

Like millions of American children starting in 1969, my sons grew up watching Sesame Street, which included feature segments about how things are made. I remember a montage of scenes from a Crayola factory showing how crayons are made, but the real standout was filmed at the Teddie Peanut Butter factory in Everett, Massachusetts, and featured the 1920s-flapper-style song by Joe Raposo, It Takes a Lot of Little Nuts to Make a Jar of Peanut Butter. The video flips from one machine to another as peanuts are roasted, ground, “a little salt, a little sugar makes the goo taste really good and keeps it pumping through the pipeline like a peanut-butter-pumper should.”

How do they shell those billions of nuts for peanut butter, or those big jars of shelled pecans, walnuts, or heaven help us, Brazil nuts. It is a small triumph to free a Brazil nut or pecan with a standard-issue nutcracker without chipping or breaking it. Jasper Sanfilippo (1931–2020) worked in his father’s nut business from the age of nine until 1963 when his father passed away. Jasper had a degree in mechanical engineering, and he developed high-volume machines for shelling all varieties of nuts. His company acquired the Fisher nut brand in 1995, which quickly became the best-selling brand of shelled nuts in the United States. You can still see his name on the back of any Fisher nut package.

His nut fortune allowed him to pursue his passion for machines, especially automatic musical instruments along with steam engines and locomotives, gramophones, carousels, slot machines, and penny arcades. His grand house in Barrington Hills, Illinois, Place de la Musique, is still operated as a museum that is used for charitable events and, predictably, conventions of various organizations devoted to the pipe organ. There is an immense Wurlitzer theatre organ at the heart of the collection. I was particularly fascinated by the machines that played four violins simultaneously. The violins are mounted upside down and arranged like a compass—north, east, south, west—and a circular bow surrounds and plays all four instruments at once. There are dainty metal padded fingers to damp the strings along the necks, little mechanical marvels adjusted by fractions of millimeters for correct tuning of every note.

Console etiquette

If you are an organist for a church or university, you are likely to be responsible for the care of the organ, a complex and sophisticated machine that is subject to mechanical failures and sensitive to climate changes. If you know a little about how it works, you can protect it from unnecessary wear and tear, just like sparing the drivetrain in your car by not changing direction abruptly.

Years ago, I maintained a simple little organ in Lexington, Massachusetts, that was notorious for dead notes in the pedalboard. The organist was an elderly woman with luxurious long, thick gray hair who kept a hairbrush at the console, and part of our routine was to pull out the pedalboard and sweep up the great clumps of hair that were interfering with the contacts. We called it the hairball organ.

Do not wear street shoes when you are playing the organ. Gritty bits of sand and debris will wreck the hard finish on the pedal keys and gather as abrasives on contacts, felt bushings, springs, and guides. You might be tracking water, snow, or heaven help us, salt. If you have ever left salt in a silver salt cellar, you know how salt corrodes silver. If your pedalboard is less than thirty years old or has been rebuilt in that time frame, your pedal contacts are likely made of silver. Salt from your street shoes means dead notes.

Organists have asked me many times whether it is okay to stand on a pedalboard. Don’t. There are some obvious variables. An antique pedalboard is likely to be more delicate than a modern one. Some builders are known for producing especially sturdy pedalboards. In my experience Casavant gets the prize. Theirs are frightfully heavy and very robust. I am a heavy guy, and I am certain I could stand safely on a Casavant pedalboard. But my weight or yours standing directly on the pedal keys is far more downward force that we generate by simply playing, so we would be crushing the felt down-stops (ultimately increasing the travel of the pedal keys) and pushing the contacts or tracker action past their normal “on” position (ultimately spoiling their adjustment). And should you fall through, you will cause terrible damage requiring expensive repair.

I once commented to an organist about the big coffee cup sitting on the stopjamb while he practiced: “If that ever fell into the keyboards . . . .” I got a huffy reply, but a few days later it was a contrite phone call. The cup was full, and the coffee was sugary. The organ was in a big, busy church, and we did not want to miss a Sunday, so I took the keyboards to my workshop one at a time, took them all apart, cleaned everything, and replaced several octaves of guide-pin bushings. That was the end of the coffee cup habit.

Our furry friends

My mentor John Leek was a first-generation Dutch immigrant who was friends with a gaggle of guys who worked for Flentrop. When I was working with John in the 1970s and 1980s, we did a lot of work for Flentrop, especially installing new organs. Hans Steketee, then president of Flentrop, came to John’s place for dinner and a shop visit, and John and I showed him a half-dozen reservoirs that we were releathering, telling him that we did a lot of that kind of work. “What do you do, put mice in the organs?” he asked. Have you known an organist who might leave half a donut on a napkin on the console keytable? Rodents like donuts. Please do not bring food to the console.

When I was a teenager, I practiced in a church in Yarmouth Port, Massachusetts, on an organ built by William H. Clark in the Swedenborgian Church. There was a terrible bang from inside the organ late at night that had me jumping out of my proverbial skin. The minister had set a Havahart trap inside the organ and caught his raccoon. I wonder how many nights that raccoon was lurking inside the organ while I rattled away at the keys. The tracker action for the Pedal Bourdon went across the floor. I imagine that would have been like the Caribbean dancers who jump between pairs of poles rhythmically moving back and forth while being held close to the ground. I hope my teenage playing was rhythmic enough.

Keep your eyes open for signs of rodents in your organ. A particular favorite lair for little mousies is in between the keyboards of your organ’s console. Searching for a rattling sound in the keyboards, I have found messy trails and stashes of acorns on the keyboard behind the nameboard, another chance to imagine a manic dance for a little critter as the organist practices a wicked toccata. (Once when returning to our house in Maine after a while away, we found a stash of acorns in a pillowcase on our bed, a cozy but temporary home for a furry family.) Keyboard mice add to their comforts by harvesting the felt from capped pipes and keyboard bushings to make little multi-colored nests.

During a service call in Osterville, Massachusetts, a pipe was not speaking because there was an acorn inside it. There were well-marked trails through the organ, across windchests and across the tops of capped pipes (many of which were stripped of their black felt), and a mouse had dropped his acorn into the pipe. He was not complacent about his loss, going down to the rackboard and gnawing at the mouth of the pipe trying to free his nut, without success.

Aeolus, keeper of the winds

One of the most important tasks in caring for a pipe organ is lubricating the blower and keeping the blower room clean. In many churches, the blower is a heavy, dark monster lurking in a murky or dusty basement lair that is likely to be full of spider webs and the assorted creatures that maintain and frequent them.

It is best to keep the blower room clean, and you may be inspired to bring in a shop-vac, but I recommend a protocol for cleaning a blower room that ensures the blower will not blast loosened dust into the delicate mechanisms of the organ. You should leave this to your organ technician:

• Turn off the power to the blower to ensure it cannot be started during the process. There is typically a heavy cutout switch on the wall next to the blower.

• Seal the air intake of the blower with plastic and tape.

• Clean all the surfaces of the room with a vacuum cleaner. Use a bucket and mop on the floor. Use a cleaning agent with damp rags on the blower and ducts. (I like Simple Green.)

• Let the room sit idle for at least twenty-four hours to allow dust to settle.

• Clean the room again.

• Let the room sit idle for at least another twenty-four hours.

• Remove the plastic and tape from the blower air intake, being sure that no free dust enters the blower.

You can now start the blower, being sure that no dust is blown into the organ.

And most important:

Be sure that the organ is properly insured. The church’s insurance policies may be overseen by a parish administrator or a volunteer member of the property committee. Investigate whether the organ is clearly named in the policy. Many churches have a fine arts policy that covers musical instruments, stained glass windows, communion silver, and any other artwork that may be present. It is usual for an insurance carrier to require an assessment from a neutral pipe organ expert, someone other than your usual organ technician. The assessment and coverage should specifically be for the organ’s replacement value. In the case of a total loss, the organ could be replaced. In the case of partial loss due to fire, flood, vandalism, or even rodents, the insurance adjuster will negotiate with organbuilders and advisers to determine an appropriate settlement based on the replacement value.

The officers, organists, and members of many churches are blissfully unaware of the status of insurance coverage, leaving their organs at risk. It is the responsibility of organists and organ technicians to raise this issue.

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When I was a kid, the television had rabbit-ear antennae, often festooned with tinfoil, and when the reception was poor (it was always poor), we would slap the side of the machine as if that would knock those delicate vacuum tubes into submission. I have watched organists jab hard at intermittent piston buttons and stop controls, thinking that would get them to work, when in fact that was the cause of the fault. All our machines are the product of human ingenuity as applied to the laws of physics. There is no such thing as a machine that works better when treated roughly. Be gentle with your machines, and they will serve you well.

In the Wind: Adventures and transitions

John Bishop
Anna Lapwood and Chuck Gibson with Chuck’s 1938 Chevrolet Master Deluxe Sport Sedan

Adventures and transitions

In the last six weeks, Wendy and I have attended three singular events involving three very different pipe organs. One was small and in poor condition, another was a grand instrument in an iconic church, and the third was so large as to be off the charts. Most instruments have little variations in size—a violin is a violin, a trumpet is a trumpet—but pipe organs span huge ranges of size as well as styles and even purposes. These events provided a fun overview of extremes.

We traveled to Atlantic City, New Jersey, on April 5 to hear the brilliant young organist Anna Lapwood play a recital on the massive Midmer-Losh organ in Boardwalk Hall. No other organ in the world has ten 32 ranks, and those are just ten of 447 ranks; the organ has 33,111 pipes. You can find the stoplist and list of ranks at boardwalkorgans.org. (See also the cover feature of the November 2020 issue.) There is an impressive restoration effort underway there, a daunting task being faced by a professional staff and a troupe of volunteers under the direction and curatorship of Nathan Bryson.

According to its website, the interior of Boardwalk Hall is 456 feet long, 310 feet wide, and 137 feet high. Remember that a football field is 300 feet long, and you might imagine the scale of the place. Among the activities in the hall beside organ recitals are car races, tractor pulls, and rock concerts, and it is the only space in the world that has hosted an indoor helicopter flight. In 1964 Lyndon Johnson was nominated to be a candidate for president of the United States during the Democratic National Convention in Boardwalk Hall.

The stage of Boardwalk Hall is 148 feet wide, and the main organ chambers flank the proscenium arch. The size of the organ and the number of expressive divisions were obvious to the audience as the organ chamber lights remained on throughout the concert. All the individual sections of the instrument were evident, and hundreds of huge shutters opened and closed suddenly and majestically.

Anna Lapwood is twenty-eight years old and has risen to international fame through her fantastic abilities, popular appeal, and masterful use of social media. Enter her name in search fields for Google, TikTok, Facebook, or YouTube, and one will find days of fun listening. She was recently appointed an MBE (Member of the British Empire) for her service to music. According to her official website, Anna “holds the position of director of music for Pembroke College (Cambridge), associate artist with Royal Albert Hall, and artist in association with the BBC Singers. In 2023 she was awarded the prestigious ‘Gamechanger’ award from the Royal Philharmonic Orchestra and signed to Sony Classical as an exclusive recording artist.”

Knowing that this would be a popular event among organists and organbuilders, I bought our tickets for Anna’s concert at Boardwalk Hall immediately after they went on sale in early February, and Wendy and I enjoyed our seats at a table on the main floor. Since Boardwalk Hall’s seating capacity is over 10,000 we were not worried about missing the concert. While the main floor was nearly full, the audience of around 1,200 people had plenty of space to move around. We cruised the floor, drinks in hand, greeting old and new friends, and chatting with my admired colleagues who serve on the Historic Organ Restoration Committee, responsible for this, the most massive of organ projects.

Ms. Lapwood’s entry to the concert stage was one only possible at Boardwalk Hall. We heard the blast of a car horn, and a 1938 regency blue Chevrolet Master Sport Sedan entered the hall from the left wing. With horn blowing, British flag waving, headlights blazing, and the audience cheering, the uniformed chauffeur, owner Chuck Gibson, walked around to open the passenger door. Ms. Lapwood stepped out onto the vast floor clad in sparkles and gold shoes, mounted the stage energetically, and we were off. The program featured her transcriptions of Hans Zimmer’s music from Interstellar, Debussy’s Clair de Lune, and my favorite, Maurice Duruflé’s Prelude and Fugue on the Name of Alain.

I have attended dozens of organ concerts offered by serious, even stuffy artists, including many of those I have stuffily played myself. Organ music can be very serious, confusing, arcane, and difficult for lay people to understand and appreciate. Anna Lapwood’s arresting stage presence and honest enthusiasm for the instrument and the music she played filled the cavernous space with excitement. It was a thrilling evening, and that is one room that can truly support 32 organ tone.

Goodbye, good friend

In November 2023 friend and colleague Brian Jones passed away. (See “Nunc dimittis,” January 2024 issue, page 6.) Brian had been organist and choir director at Trinity Church, Copley Square, in Boston from 1984 until 2004 where he built a widely admired choir program, making brilliant use of the church’s resources and central location to attract wonderful singers to the program, both professional and amateur. Brian along with associate organist Ross Wood and the choir produced eight recordings including the wildly successful Carols for Choirs, which helped transform Trinity’s Christmas carol service into a must-go experience for Boston audiences, so popular that after several years they started offering it twice on a December Sunday. One year Wendy and I took her mother for drinks in the Oak Room at the Copley Plaza Hotel before crossing Saint James Place to enter the church early enough to find seats. I was honored to serve as organ curator at Trinity during Brian’s tenure, and I wrote about some of the experiences we shared in the February 2024 issue of The Diapason (pages 8–9).

Brian’s memorial service was held at Trinity on April 27, 2024. We had dinner with friends the evening before and spent the night at a fine hotel on Copley Square. As we approached the church on Saturday morning, we were greeted by Lydia, Brian’s beloved 1933 cobalt blue Chrysler Coupe, complete with rumble seat and oversized headlamps, parked in the same spot next to the church where I parked every Friday morning for my pre-recital tuning all those years ago. Lydia was a common sight among Brian’s friends, her “ooo-gah” klaxon horn heralding her imminent arrival. She once made an appearance at our house in Maine, that crazy horn blaring through the woods as she came down our long driveway. Seeing that car invoked memories of the immense pleasure Brian got from driving her around, his ebullient, toothy smile as he enjoyed the daylights out of corny, often racy jokes, and his joy of sitting around a table with friends and family.

Brian’s memorial service was a reunion of dozens of colleagues, some I had not seen in years. People came from great distances to be with him in spirit one last time in that great church where it had been Brian’s childhood ambition to serve as organist. The building, designed by Henry Hobson Richardson and decorated by John La Farge, is a symphony of crotch-matched marble, painted stenciling, rich dark woodworking, and a magnificent pair of organs, Skinner Organ Company Opus 573, revised, and Aeolian-Skinner Opus 573-C. A small herd of organists took turns at the great four-manual console, and Colin Lynch, Trinity’s director of music, led a large and enthusiastic alumnae choir.

The choir sang a collection of anthems including two great swashbucklers that I first heard sung by the Trinity Choir under Brian’s directions, pieces that he loved and that I taught the parish choir I was leading at the time. “Kyrie,” from Louis Vierne’s Messe Solennelle, expresses the height of the French Romantic symphonic literature for organ as inspired by the stupendous expressive organs built in many of France’s great churches by Aristide Cavaillé-Coll, including the doozy at the Cathedral of Notre-Dame where Vierne was organist from 1900 until his death at the organ console with his foot on low E at the end of his 1,750th recital at the church. The organ accompaniment is worthy of Vierne’s six great symphonies for organ, and the choir sings dramatic expressive passages culminating with a soaring soprano line in the closing statement of “Kyrie eleison.” The choir was rehearsing that piece as we entered the church, and I burst into tears. “I can name that tune in one note.”

Brian Jones loved sublime pieces like the Vierne and the carols of John Rutter, and he had a soft spot for syrupy, nostalgic music. A beautiful reading of Adolph Adam’s O Holy Night was included in the recording Carols for Choirs, and Stephen Adams’s The Holy City was a perennial favorite. Colin Lynch and the alumnae choir gave us The Holy City with its dramatic sweeps and swoops, rolling triplets in the accompaniment bass line, and the treacly text that combine to make the piece a sentimental favorite:

And then me thought my dream was changed, the streets no longer rang, hushed were the glad Hosannas the little children sang, the sun grew dark with mystery, the morn was cold and chill as the shadow of a cross arose upon a lonely hill. . . . Jerusalem, Jerusalem, Hark, how the Angels sing Hosanna in the Highest, Hosanna to the King!

There was hardly a dry eye in the house.

Listening to that marvelous barnburner of an anthem, I remembered a moment during my time caring for the Trinity organs. I was sitting at the console, maybe planning the next hour of tuning, when a foreign tourist came up to the velvet rope, got my attention, and asked, “Can you play zee Holy City?” I gave him a chorus of “Jerusalem, Jerusalem” and went down the steps to shake his hand.

Anyone who has attended a convention of the Organ Historical Society has witnessed the best of hymn singing as it is a tradition of the society that the audience/congregation sings a hymn at each recital. That Saturday morning at Trinity Church, Mr. Richardson’s massive roof was raised as the throng of organists and singers poured their emotional hearts into singing some of the great hymns of the faith led by that gorgeous heroic organ, all of them except me, because I cannot sing while weeping.

Brian’s grown children, Eliza and Nat, gave loving moving eulogies, speaking for Brian’s widower Mike and the entire family. Brian had a distinctive, often stentorian voice and a repertory of standard phrases always delivered in the same singsong fashion. Nat Jones’s imitations of his father were so authentic as to bring Brian into the room with us, both hilarious and unnerving. It was a grand morning remembering a grand man.

Why we do this

All that wonderful music in that beautiful place was a reminder of the magic that is the instrument we love so much. In a lofty setting like Trinity, the organ is a monumental presence. Years ago, when I still worked at Trinity, I was at a meeting on Cape Cod discussing the possibility of bringing an organ to a summer chapel there, when a retired Episcopal bishop hearing that I worked at Trinity referred to the organ there as a “weapon.” I am not sure that was the right word, but I think I know what he meant. That organ is a great example of an instrument perfectly suited to its room, with a range of expression from barely audible mystery to thundering triumph, all under the hands and feet of a single musician. The nerdy organbuilder in me sits in a pew picturing the thousands of pouches and valves flapping away inside the windchests, pouring air into thousands of pipes, lifting our spirits. It is mystical, magical, and majestic all at once. That’s why we do this.

Inaugurating a new ministry

Since we moved to Stockbridge, Massachusetts, a couple years ago, Wendy and I have been attending Saint Paul’s Episcopal Church on Main Street across from the Red Lion Inn. I have a previous personal connection with the parish as my grandfather, the Reverend Dr. George Douglas Krumbhaar, was rector there from 1960 to 1974, from when I was four years old until I graduated from high school. I have fond memories of holiday family visits to the rectory, and solo summer weekend trips when my grandparents treated me to concerts at Tanglewood. I practiced and played a couple recitals on the Roosevelt organ as rebuilt with neo-Baroque accent in the early 1960s, and walking around town as an adult fills me with memories from over fifty years ago.

Saint Paul’s is a beautiful building, designed by Charles McKim and richly decorated with appointments by John La Farge and Stockbridge resident Daniel Chester French.1 Its stately location with adjoining rectory on the northeast corner of the main intersection gives it a local prominence, and its doors are perpetually open, welcoming the many tourists who visit for skiing in the winter and the countless artistic outlets during the summer.

On May 8 we were thrilled to join a throng of clergy, members, and guests attending the installation of the Reverend Samuel T. Vaught as the twentieth rector of Saint Paul’s. Father Sam is young, a newly minted priest, and this is his first appointment as rector of a parish. It was an involved and poignant service full of symbolism and hopefulness. Especially meaningful was the prayer of the new rector, “I am not worthy to have you come under my roof, yet you have called your servant to stand in your house and serve at your altar. To you and your service I devote myself, body, soul, and spirit.” He proved his youthfulness by delivering the prayer kneeling on the bare stone floor and when finished, standing smoothly with nary a grunt, creak, or stumble. Father Sam is ambitious, hoping to stay long enough to make a difference, and as one of the many silver-haired people in the congregation, I hope that his youthful enthusiasm will attract younger families to join the fun.

Saint Paul’s has the thoroughly picked over old bones of Hilborne Roosevelt Opus 127, built in 1884, the same year that the building was completed and dedicated. The replacement of principal stops with tapered pipes along with the addition of an especially narrow-scaled mixture, Scharff, Sesquialtera, and Krummhorn on electric windchests have obliterated much of the organ’s original character. I am pretty sure that Mr. Roosevelt never heard a Krummhorn. Besides the poorly conceived and executed alterations, the organ is in horrible condition. I have not mounted the steps to the organ loft buried in the base of the tower since my return to Saint Paul’s, but from sitting in the pews, I can list on my fingers which Bourdon pipes have cracks or fallen stoppers and which are dead, which manual notes are prone to ciphering, and which notes of specified stops are out of tune by more than two whole tones. Yikes. There is no choir, and there are two organists casually employed who take turns at the keydesk. Although there is not much of a music program, it is still nice to hear a pipe organ.

In addition to his priestly presence, Father Sam is an organist and pianist. I enjoyed a coffee date with him a few weeks ago during which he expressed the ambition that the church should have an appointed parish musician who could start a program involving solo and choir singing. Knowing that for at least the current moment there would be no money available for significant organ repairs or replacement, I offered to inspect the instrument and suggest what might be repaired with a little bit of local elbow grease, and I am pretty sure I could improve the tuning supposedly applied during Holy Week. While money was paid, it does not sound to my ears that much good happened.

In an age when many parishes flounder, it is fun to think of the possibility of reinvigorating this venerable parish that I have been associated with for more than sixty years. As a twelve-year-old, I thought the organ was great. As a sixty-eight-year-old, not so much. Here’s hoping and anticipating that the arrival of an energetic young priest will bring new life to the place. I think the town is ready 
for it.

Notes

1. Sculptor Daniel Chester French (1850–1931) is best known for his monumental statue of Abraham Lincoln housed in the Lincoln Memorial in Washington, DC. His summer home and studio in Stockbridge, Chesterwood, is now owned and operated by the National Trust for Historic Preservation.

In the Wind: What Your Organ Service Technician Works With

John Bishop
Hot pot, glue pots, ultrasonic cleaner

String too short to save

After my freshman year at Oberlin Conservatory of Music, I spent the summer working with Bozeman-Gibson & Company in Lowell, Massachusetts. It was 1975, and on my first day working in an organ shop, I was set up in the parking lot with sawhorses, a set of painted façade pipes, a can of Zip-Strip®, and a hose. If that wasn’t enough to send me running, I guess I was hooked. They were working on the restoration of an 1848 Stevens organ in Belfast, Maine, completing a new organ in Castleton, Vermont, and installing a rebuilt historic tracker (I do not remember the builder) in a Salvation Army chapel in Providence, Rhode Island. A lot of the summer was spent driving around New England between those organs, my first glimpse into the life of a vagabond organ guy.

During my sophomore year I started working part time for John Leek, the organ and harpsichord technician for the Oberlin Conservatory of Music. I spent the next summer working with Bozeman during which the company moved to their permanent workshop in Deerfield, Massachusetts. There were a couple hours of “barn building” each day after the organ building. I continued part time with Leek as long as I was a student and switched to full time after I graduated. Counting the summers and part-time work, I have been at it for forty-six years.

After Christmas of 2019 I retired from working on organs on site and in my workshop. No more weeks spent wiring organs, no more service calls, no more console rebuilds—my favorite workshop job. I hasten to add that I continue to run the Organ Clearing House, managing the sale of vintage organs, and keeping the crew busy. I am still working as a consultant and still writing monthly columns. They will have to snatch the MacBook® from my cold dead hands. I have not yet imagined a time when I would not be doing some type of work with pipe organs.

With the outbreak of Covid, Wendy and I left New York City for our place in Maine, bringing the families of two of our kids with us. My private workshop, the three-car garage, became a staging space for groceries for our expanded household as we quarantined everything we brought into the house. When winter turned to spring, we added a refrigerator beside the garage freezer. The workshop has always been at least part boatyard. I have a couple shelves of boat parts, the expensive stainless-steel screws we use around salt water, and there are several lengths of surplus line hanging on a wall. You never know when you are going to need some more line. It is also a gardening shed and kitchen overflow storage for the bigger pots and pans. Lobster pots, roasting pans, and canning jars live on the shelves above the fridge.

This sounds like a lot of clutter, but I still have not mentioned the cabinets, shelves, and industrial drawers full of organ parts and hardware I have accumulated over the years. One year I restored an Aeolian residence organ with its paper roll player. It was playable in the shop for a summer, and we had a string of dinner parties during which we would suggest a break before dessert and leave the table for an organ demonstration. Some of Wendy’s publishing friends and colleagues needed that to understand just what I do for a living. “It was always mysterious to me!” I have rebuilt four or five consoles here, refinishing cabinets, rebushing keyboards, and retrofitting solid-state controls and electric drawknobs.

I know I will keep most of the general hardware as long as we live here. It is handy to have hundreds of sizes of screws arranged in drawers to support home repair projects. This summer, I cut up several lengths of half-inch threaded rod and collected the necessary washers, nuts, and lock washers for a tool hanger I built in the shed. Mending plates, corner braces, and hinges will always come in handy. I have felt and punches to make pads for the bottoms of chair legs; I have lubricants and finishes for pretty much any purpose and big, well-lit workbenches. It is my own private hardware store. Funny, I still go to the hardware store most weeks.

He polished up the handle of the big front door.

Along with his organ work, John Leek built harpsichords, and as we made those keyboards and brass levers to control “choirs” of jacks, I learned about polishing. I have a bench grinder that spins abrasive wheels, wire wheels, and cloth polishing wheels. There is a drawer full of bars of polishing compound, a rake for dressing the cloth wheels, and the nasty wheel with an iron handle for dressing the abrasive wheels. I rejuvenated a rusty cast-iron skillet using the wire wheel. Handy.

There is a case of Parson’s sudsy ammonia on a high shelf. I think there are ten bottles left in it. It is a terrific solution for use in my ultrasonic cleaner. I have used it to clean reed shallots and tongues, little brass console parts like screws and switches. I will hang onto all this because there are lots of things around the house that need polishing, and Wendy’s engagement ring looks great after an ultrasonic swim in sudsy ammonia.

Totally tubular

I have worked on all sorts of pneumatic actions from different organ builders, many of which incorporate some type of rigid or flexible tubing. Seventy-year-old rubber tubing is likely to be crumbling apart. Quarter-inch (interior diameter) tubing is common to many different types of organs, so I have hundreds of feet of that in a coil, destined to be cut into six-inch pieces. There is about forty feet of three-quarter-inch (ID) heavy plastic tubing with nylon webbing embedded. It is made for high-pressure hot water in small gasoline engines, and it was great for use as pneumatic tubing in a big expression motor. I have coils of copper tubing and some straight lengths of aluminum and brass tubing. You never know when you are going to need some.

Parts is parts.

Sometime ago I got the idea that it would be clever to have a supply of the waxed boxes used for Asian carry-out food for storing specific organ parts. I used them for a while, decided they were ridiculous, and discarded most of the minimum order of 1,000 boxes, but some are still around. One is labeled “Schlicker console parts.” I installed a Peterson system in a Schlicker console. Having serviced many Schlicker organs over the years, I know that the little pressed metal toggles in the “ka-chunk” combination actions can wear and break or simply fall out, and here were two or three hundred of them going to waste. I used four or five for a service call repair, and I still have the rest of them. Pretty sure I am not going to need them again.

I have boxes of Austin magnets, Austin note motors, Kimber Allen keyboard contacts, pedalboard contacts, Heuss nuts, leather nuts, compass springs (for the pallets in slider windchests), pouch springs, fiber discs (for making pouches and valves), many sizes and styles of felt and paper punchings for regulating keyboards, and even coils of wire for stringing harpsichords.

For a short while I repaired and rebuilt harmoniums, and I have a heavy box full of the brass reeds. They must have been salvaged from derelict instruments. I do not remember where I got them, but I doubt I did the salvaging because I would have kept them separated and labeled by voices. I may have used ten of them, and the rest are here if anyone wants them. A soak in sudsy ammonia would help. Another box is full of keyboard ivories. I “harvested” them from old pianos and organ keyboards, and having a miscellany of ivories really is useful as you can pick through them to match color and size. While I used many of them for service call repairs and refurbishing old keyboards, I am probably finished with them now.

On the high shelf near the tubing, there is a stack of boxes of various types of windchest magnets. Some have pipe valves that work either electrically or pneumatically, others are the standard “screw cap” chest magnets for pitman and offset chests. And for those times when you are changing wind pressure, there are boxes of magnet caps with one-quarter-inch and three-sixteenths-inch exhaust holes. None of these will have household use.

There are about twenty three-foot cardboard tubes in the rafters containing skins of leather and yards of felt, fabric, and cork. There is enough material to releather a ten-stop pitman chest and a half-dozen reservoirs. There is pouch leather, gusset leather, alum-tanned leather for reservoir belts, and several types and weights of pneumatic leather. I am not sure how much of it I will use, but as I recently gave Wendy a big piece of thin black felt for a sewing project, I will assume it is worth keeping. Since it is up high, it is not in anyone’s way.

Twenty or thirty years ago, industrial chemists developed spray cans of graphite lubricant, perfect for treating windchest tables, sliders, and toeboard bottoms so slider stop action would work smoothly. Before switching to that, I mixed flake graphite with denatured alcohol creating a paste that I scooped with latex-gloved hands and rubbed over all the surfaces. It was a messy process, but when the alcohol evaporated, a rich, even coat of graphite glistened on the wood. Heaven help you if you spilled any on the floor. I have most of a gallon can of graphite that I guess I do not need anymore. I also have half a case of that graphite spray. I can use it on snow shovels to keep snow from sticking to them.

Material handling

In industrial catalogues, material handling is the section that includes dollies, carts, pallet jacks, and all the tools and equipment used to move things around. You can buy a Drum Dolly, a two-wheeler designed specifically to handle 55-gallon drums or a refrigerator dolly—you can guess what that’s for. A refrigerator dolly is a two-wheeler with straps to hold the load in place, and rubber belts that move over wheels on the back so you can haul the fridge up stairs. I have used mine for hauling reservoirs upstairs to choir lofts. The upright freezer in the garage needs to be defrosted occasionally. That can be a nasty job, but it is pretty simple here, and we have been “eating it down” in preparation. Soon, I will move the last few things into the top of the Covid fridge, wheel the freezer through the overhead door, and stand it in the dooryard facing the sun with the door open. It takes a few hours, and there is no need to catch the water.

I have a come-along, a tool with a steel cable, hooks on both ends, and a long handle that pumps a ratchet. I bought it when we were installing an organ and realized it needed to be a few inches to the left. A half-dozen pumps of the handle was all it took to scootch the organ to its proper place. I have not used it on a job since, but we have a half-mile wooded driveway that trees fall on occasionally. I can often hitch a chain to loops on my car and drag a tree out of the way, but several times I have used the come-along tied to another tree to do the job when I cannot make the angle with the car. We also use it to pull the dock out of the water. I am keeping that.

The opposite of the come-along is a house jack that I have used often when releathering reservoirs. After the hinges are glued to the ribs, the pairs of ribs are glued to the body and top, and the belts are glued on all around, you have to open the thing fully before gluing on the gussets. You are stretching all the new material and glue, and it can be a heavy lift, especially on a large reservoir. I have done it with blocks and levers, but a hand-pumped hydraulic house jack is just the ticket. When our daughter wanted to convert a small shed into a pottery studio, our son-in-law and I jacked up the shed and repaired its structure. I will keep the jack.

Another tool I used when gluing reservoirs is the big double-boiler you see keeping soup warm in a cafeteria line. Having hot wet rags is essential when using hot glue, and I have a Sharpie mark on the front for the little volume knob, setting the temperature high enough to soften excess glue, but not so hot that I cannot put my hands in it. When I was gluing four or five reservoirs at once, the pot would be hot all day, and I would change the water every hour as it got dark with the glue. We like to give big parties, and a steaming pot of clam chowder would be just the thing for a chilly fall cookout, but I think this appliance has too many miles on it for use in food service. It is handy for soaking labels off jars.

My Rubbermaid® rolling table has ball-bearing casters and a load limit of 500 pounds. I know it can bear more than that. It is about the same height as my workbenches and the rear end of my Chevy Suburban, so I can wheel a windchest or reservoir from the back of the car to the workbench without lifting anything, and it is perfect for moving lumber between planer, table saw, and cut-off saw. I can also wheel groceries from the car to the Covid fridge, and I have even used it to wheel our eight-foot fiberglass dinghy to the car. Yes, you can put an eight-foot dinghy in a Suburban and close the door. I get fussy when other people in the family leave stuff on my rolling table because I like to keep it free for the next use. I’m keeping it.

One of our kids bought a couple big inflatable rubber swim toys. I especially like the Grandpa-sized pink inner tube with its five-foot dragon tail, lots of fun for swimming off the dock with our grandchildren, and it is convenient to have an air compressor with a big assortment of fittings. It saves fifteen minutes of huffing and puffing when you could be in the water. The fifty-foot air hose hangs on a steel column between garage bays, so it only takes a moment to set up to check the air of the tires on cars parked outside.

Perspective

There is almost no end to the list of tools, materials, supplies, and equipment in my garage workshop. I am still using most of the tools for projects around the house. This summer I built a neat set of drawers using quarter-sawn oak to match my library table desk. I am just starting a new “private drive” sign for the top of the road using birch lumber left over from a set of bookcases I made for Wendy’s office. I will use a pin-router to make the lettering. Wendy is a talented and productive weaver, and there is nothing like an organ builder as tech department for a house with two looms.

I hope this little tour is informative to organists who might not know much of what is behind the service technician who works on your organ or the organ company that built or rebuilt it. Mine is a light-duty shop, a delight for me to work in alone or with a colleague or two. It is especially nice in the summer with the overhead doors open. I keep thinking I will not do any more organ work there, but it is easy to imagine a time when our crew is working nearby and something needs to be releathered quickly. I might just bend the rule.

In the Wind. . .

John Bishop
An out building

Doo-dads

In the late 1970s and early 1980s I lived in a four-bedroom house in the rolling farmland outside Oberlin, Ohio. I had just graduated from Oberlin, was working for the local organbuilder John Leek, and was director of music for a big Presbyterian Church in Cleveland. The house was part of an eighty-acre farm, and like most similar properties in the area, the fields were rented by a farmer who worked a total of about 1,500 acres in the neighborhood. It was typical to rotate corn and soybeans year by year, because their effect on the soil is complementary. Around the house, there were three or four outbuildings including a large barn that I remember as being in better condition than the house. The house had a natural gas well, pretty unusual for many people, but common there in those days. After all, now we know it as fracking country.

Our neighbors Tony and Claire-Marie across the street had a similar property with a neat house, an enormous barn, and fields that were rented by a farmer. They were friends of the Leeks from church and lovely, considerate people. Tony ran an excavating business and used his barn to store and maintain his huge pieces of heavy equipment. Occasionally, Tony invited me to help him with a repair project. I do not think he really needed my help but knew that I would be interested, so I would spend a Saturday with him doing things like changing the wheel bearings on his Caterpillar D-9 bulldozer.

That machine was over twenty-five feet long, fifteen-feet wide, and weighed over 100,000 pounds. You don’t just jack it up, pull out a tire iron, loosen the lug nuts, and pull the wheel off. He had a homemade hydraulic jack made from parts taken from old construction equipment. The hydraulic pump came off an excavator and was driven by the power-take-off of a farm tractor. The lug nuts were three inches in diameter (his sets of socket and open-end wrenches went up to five inches), and he used a backhoe and a hoisting strap to lift the wheel off the machine. I was a young apprentice, the proud owner of a new set of Marples™ chisels (I still have them and use them regularly), and I had never seen such an ingenious caper. Because of my career in organbuilding, I have had a lifelong fascination with tools and, as Tony realized, I would always be interested in seeing something new to do with tools.

Watching Tony make that heavy work look easy by using the right tools influenced my work with organs. It was not long after that time that I was helping to install a large three-manual tracker organ in a high organ loft. We centered the floor frame properly, but when the case started getting tall, we could see that it was not going to center under the peak of the vaulted ceiling. We used hydraulics to move the entire organ with case, windchests, reservoirs, keyboards, and actions, budging it to the right about an inch-and-a-half. (Don’t tell anyone.)

When we were done with the wheel bearings, we started the D-9 (the starter motor is a forty-horsepower diesel motor), climbed on board, he backed it out of the barn, and let me drive it around in a circle in the big gravel apron. I had another experience running heavy equipment when the farmer who rented our fields was harvesting corn, and I got to run the combine for a couple rows. Glad I didn’t have to parallel park it.

A man and his tools

As more than forty years have passed since my heavy-equipment-operator days, I have downsized to a small private workshop which is the three-car garage attached to our house. I have a table saw, drill press, and band saw left from my big shop days, and shelves and drawers full of countless hand tools and odds-and-ends. I have a terrific woodworker’s workbench, the maple job with built in vises and bench dogs, and I have a sturdy well-lit, double-length workbench where I do most of my work. Wendy and I are thinking about enlarging the laundry room (sometimes called the mud room) that shares a wall with my shop, a wall covered with shelves. We were standing there tossing ideas around, and she commented that I might just get rid of all that stuff. Quickly and defensively, I pointed out the house jacks.

Why does an organbuilder need house jacks? When releathering a reservoir, you get to the step where the pairs of ribs are glued to the top frame and the whole assembly is glued to the body. You cut and glue on the eight leather or rubber cloth belts and let the glue set overnight. In the morning, you have to open the reservoir by lifting the top, as if it were filling with wind. All that freshly set glue and nice stiff material has to be convinced that this is a good idea, and the reservoir is on your workbench, so you are lifting it to chest level. That is a perfect use for a small house jack. I prop the jack up on blocks and pump the hydraulic handle. You can also use a house jack lying sideways to budge an organ an inch or two to the right.

But more to the point, remember when our daughter Meg wanted to convert the little shed out back to a pottery studio and we realized that one of the posts had rotted? Remember how her husband Yorgos and I jacked up the corner of the shed and sunk a new post into the ground? That’s why I need a house jack.

What is that next to the house jack? An ultrasonic cleaner, a little tub with a metal basket and a dial on the front. I use it to clean brass parts like reed tongues and shallots, cabinet hinges, escutcheons (look it up), and the fancy little brass doo-dads that organbuilders like to use for trim pieces, specialized controls, and the like. Parson’s Sudsy Ammonia™ is a great solvent. Fill up the little tub, fill the basket with your parts, and Bob’s your uncle. Oh, and anytime you have metal jewelry that needs cleaning . . . .

There is a big stainless-steel double boiler, the thing you ladle soup from in a cafeteria line. It’s on the shelf next to the glue pot. Hide glue comes in dry flakes or crystals. You mix it with water and heat it in the glue pot. You keep adding more water or more glue as you work to keep the consistency the way you want it. You can also put cloves of garlic in a cheesecloth bag and let it soak in the hot glue—it’s supposed to keep the glue from getting moldy, and it makes it smell a little better. When you are working with that glue, you need to have a hot, wet rag nearby to clean off excess. I can fill the double boiler and use the thermostat to keep the water just exactly as hot as I can stand putting my hands in, so I always have a good hot, wet rag. Oh, and when we have a cookout, I can clean it up and serve chowder from it.

There is a beat-up old steam iron. For the same reason I use hot water to clean up while gluing, applying heat is a big help when ungluing something. Crank up that old iron and heat up the rubber-cloth strips on an old reservoir, and voilà, off it comes, smelling like burned rubber. You can put heavy paper between the iron and the rubber to keep it from sticking, but it is hard to avoid gumming up the iron with melted rubber, so when it cools, I hold the iron on my belt sander to clean it off. This maximizes the awful smells you can extract from old rubber cloth. You should not take this iron into the house and use it on white linen. There is a household benefit, however. When it finally stops working, I will steal the iron from the bedroom closet and buy a new one for pressing clothes.

A popular meme says that you only need two tools, WD-40™ and Duck Tape™. If it’s supposed to move but doesn’t, use WD-40™. If it isn’t supposed to move but does, use Duct Tape™. As a professional organbuilder, I find that pretty sophomoric. But Wendy wanted to know why I need so many spray bottles. WD-40™ is great stuff, and it smells better than burned rubber. But it is oily, so you might want to use silicone for some applications. That is what I used on the sliding doors in the living room the other day. If you have WD-40™, why do you need Marvel Mystery Oil™? Simple. I love the pepperminty smell of it.

Goof Off™ comes in spray bottles, aerosol cans, and squeeze bottles, different dispensers for different situations. It is a terrific solvent for Duck Tape™ residue, or any kind of adhesive. The last time I used it on a service call, I was removing old chewing gum from under the keyboards of a distinguished organ. C’mon, people. And that is what I used to remove that nasty tar from the fender of the car. Works on stubborn windshield bugs, too.

3M 77 Spray Adhesive™ is terrific for gluing felt and leather together to make valves or for covering pallets. Spray that stuff on both surfaces, and according to the instructions on the can, “make bond while adhesive is aggressively tacky.” The can bears the warning,

Extremely flammable. Vapors may cause flash fire. Vapors may cause eye, skin, nose, and throat irritation and may affect the central nervous system causing dizziness, headaches, and nausea. Intentional misuse by deliberately concentrating and inhaling the contents may be harmful or fatal.

At least the valves do not come unglued. When Wendy finished that beautiful woven tapestry and wondered about fixing it to a piece of fabric for framing, that’s what I used. I feel fine.

My two favorite general cleaning agents are Murphy’s Oil Soap™ and Simple Green™. Both are biodegradable, and both are really effective. Both can be used full strength or diluted in water. Murphy’s is terrific for cleaning old woodwork, Simple Green™ cleans just about anything. I have two spray bottles for each, one diluted by 50%, the other full strength. You can also pour a bit in a bucket of water. And they both smell great. And there is some of each under the kitchen sink.

There must be thirty heavy plastic cases. Get rid of half of them?

• A set of dado blades I use to make the table saw cut wider. I used them to make that bookshelf.

• A propane torch that is good for light metal work. That is how I bent that piece of iron to hang the birdfeeder on the deck.

• A tap and die set that cuts threads on metal wire or rods (outies) or inside holes (innies) from one-eighth to one-half, in coarse and fine threads.

• A set of ratchet socket wrenches, both English and metric, with quarter-inch, three-eighths, and half-inch drives with extensions. The last time I used that, I was tightening all the hardware on your loom because you said it had gotten wobbly.

• Many sets of drill bits.

* One goes from one-eighth to half-inch, graduated by sixty-fourths.

* One has about a hundred bits graduated by the numbers and letters of the American Wire Gauge (AWG).

• Say you are using bronze wire that’s .064′′ as an axle in tracker keyboard action parts. You want the wire to be tight in the hole in the part that moves, and barely loose in the mounting hole. Use the .059′′ bit (#53) for the tight hole, and the .067′′ bit (#51) for the loose hole.

* One is metric from two to twenty millimeters, graduated by tenths.

* One is Forstner bits from a quarter to two inches, graduated by eighths, especially useful because they drill flat-bottomed holes, and since they are not guided by a central pin, you can drill overlapping holes.

* One is “airplane” bits from one-eighth to three-quarters, graduated in eighths, especially useful every few years because they are eighteen-inches long. I don’t need them very often, but when I do, nothing else will work.

* One is spade bits from three-eighth to two-inches, best for making very sloppy holes in soft materials, and for spraining your wrist. I do not use those very often.

* Okay, okay. I have two of the AWG sets, and two of the sixty-fourths sets. There are a few bits missing from each, and one of the drawers over there has replacements bits for every size.

• Digital calipers that read in fractions or thousandths of an inch, or hundredths of a millimeter. That is how I know that piece of bronze wire was .064′′.

• Another big set of socket wrenches that does not include metric sizes. That is the one we carry on the boat. I forgot to put it on board this summer.

• Caddies with assorted screw sizes that I bring to installation sites, so I never have just the size I am looking for.

• You get idea. The next time, I will write about why there are eight toolboxes full of tools. Sometimes they are all in the car at once.

That huge rolling steel cabinet with drawers that looks like it belongs in a gas station? In my previous shop, all my hand tools hung on purpose-made racks. There is not enough wall space for that here, so I bought this. In the drawers, from top to bottom:

• hinged tools like pliers and wire cutters. I used this big Channel Lock™ wrench last week to fix the drain for the outdoor shower;

• open-end wrenches;

• measuring tools like squares, scribes, miter gauges, calipers, micrometers, folding rulers, steel rulers;

• cutting tools like dovetail saws, Exact™ knives and blades, scissors, rotary knives and blades (for cutting leather and felt), small carving tools, razor blades, and the three beautiful leather knives that John Leek brought me from Holland in 1976;

• screwdrivers;

• that set of Marples™ chisels;

• pneumatic accessories like blow guns, detachable couplings, and assorted valves for inflating things. That is how I blew up the soccer ball. And remember when friends from New York were worried about their tire pressure? There is the gauge and valve;

• staple and pop rivet guns, staples and pop rivets;

• arch punches for cutting round pieces of leather and felt, or for cutting round holes in leather and felt. My set goes from one-eighth to three-inches;

• rotary bits for routers, cutting plugs, deburring holes;

• multi-spur bits—the big dangerous looking ones for drilling the holes in rackboards, dozens of them from a half-inch to three inches.

That cabinet serves me well and is big enough for the available space, but I admit to having tool-chest-envy when I walk through the big stores and see the jobs as big as a bus that have charging stations for power tools and mobile phones, refrigerators, and mirrors. What a great idea. You can tell which mechanic has a mirror in his toolbox because his hair is always combed.

It is easy enough to explain all these tools and supplies, especially when I can argue their domestic usefulness. How does anyone get by without an ultrasonic cleaner? But I also have boxes by the dozen with cryptic markings. “Schlicker Console Parts” is full of the little toggles that set stops on pistons, salvaged when I installed a solid-state combination action in a Schlicker console. Anyone needs some, I’ve got them. “Austin Coils” are the “electro” part of the Austin electro-pneumatic note motors. Anyone needs some, I’ve got them. “Skinner Toggle Springs,” “Misc. Peterson,” “Large Slide Tuners,” “Spare Ivories,” “Reed Organ Reeds,” anyone needs some, I’ve got them.

It’s not just an organ shop.

There is a cabinet full of flowerpots and gardening supplies and tools. There is a cabinet full of stockpots and lobster pots, overflow from the kitchen. There is a bag of life jackets, ready for winter storage. There are a half-dozen boxes full of spare parts for a sailboat, an outboard motor, a couple anchors, and lots of nautical line. You never know when you’re going to need a piece of line. Or an air horn. Or Schlicker combination parts. It would be aggressively tacky to think that I would get rid of them.

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