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The organ at St. James United Church, Montréal

The genealogy of a restored instrument

Andrew Forrest

Andrew Forrest began with Orgues Létourneau Limitée in February 1999 and in his current position as Artistic Director, oversees all of the company’s projects. He travels regularly to meet with clients, architects, and acousticians, as well as to supervise the company’s on-site tonal finishing. Mr. Forrest has a keen interest in the art of pipe scaling and has completed studies of the String division of Philadelphia’s Wanamaker Organ and the 1955 Aeolian-Skinner pipe organ at Winthrop University among others. He served on the local organizing committee for the joint AIO-ISO 2010 convention held in Montréal, and in October 2011, Forrest was elected to the American Institute of Organbuilders’ Board of Directors for a three-year term. He holds a bachelor of arts degree in political science and economics from Carleton University in Ottawa, Ontario. An organist himself, Andrew Forrest has two children and lives in Mont-Saint-Hilaire, Québec.

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The present pipe organ at St. James United Church is unique among Montréal’s many interesting organs because much of the organ’s pipework dates back to an 1889 instrument by E.D. Wadsworth & Brothers, Organ Builders. Edward Wadsworth opened his own organbuilding company in Manchester, England, in 1861 after apprenticing with Kirtland & Jardine; his family subsequently continued in the organbuilding trade under various forms of the Wadsworth name until 1946, when the company was absorbed by Jardine & Company of Manchester. Present-day British organbuilding colleagues have suggested that earlier Wadsworth organs with mechanical actions are superior to the later pneumatic examples, but it remains clear that the Wadsworth name never achieved the status of other British builders during the latter half of the 19th century, such as William Hill, “Father” Henry Willis, or T.C. Lewis.

Perhaps sensing new business opportunities, Edward Wadsworth moved to Montréal in 1887 to establish a branch office of the family company at 298 Craig Street (which today is called rue St-Antoine). The company built two instruments in Canada, the first being a small tracker organ of ten stops for Trivett Memorial Church in Exeter, Ontario, in 1888. The second project for St. James Methodist Church (as the church was originally known) was on a grander scale; the handwritten contract dated June of 1888 was for a grand pipe organ of 49 stops with “tractile” key action. The price for the new organ was established at $11,550, less $2,375 for the church’s old pipe organ. For reference, the signing of the Wadsworth contract took place at the same time as construction was ongoing in the workshops of Samuel and Claver Casavant of a 73-stop instrument for Montréal’s Basilique Notre-Dame; the price for the Casavant organ was some $24,800.

With a 32 flue stop in the pedal division and two divisions on each of the three manuals, the Wadsworth organ was a novel and complex instrument. The two divisions per manual could be played separately, or coupled together by the touch of a thumb piston under each manual. In addition, each manual had its own drawknobs for appropriate pedal stops and a dedicated “pedalier” thumb piston to bring the selected registration into play as one moved from manual to manual. The middle manual controlled the Great and Back Great divisions, while the Solo—in its own swell box—was partnered on the lowest manual with the unenclosed Choir. The Swell and Echo divisions, playable from the third manual, were enclosed together.

A comparison of the 1888 contract to the instrument’s final specification shows that two optional stops—a 16 Lieblich Gedackt for the Choir and a 16 Contra Fagotto for the Solo—were added as the organ was being built. Stops were equally rearranged within the specification, presumably for a better musical result: The 16 Contra Fagotto was moved to the Back Great division with the Great 8and 4 reeds, permitting the reeds to be brought in or retired collectively in a ventil-like fashion via the thumb pistons under the Great manual. The 8 Vox Humana likewise migrated from the Solo division to the Echo, while the 8Gamba and 8 Voix Celeste stops came together in the Solo from their separated locations in the Swell and Echo divisions respectively.

Lynnwood Farnam served as organist for St. James Methodist Church from 1904 to 1905, and was well acquainted with the Wadsworth instrument. His notebook entry on the organ provides many details on the as-built stoplist and forms the basis for our understanding of the completed 1889–91 Wadsworth instrument. Though Farnham’s pages on the St. James organ are typically meticulous, it is unclear what kind of key action or key actions Wadsworth employed in his instrument; but it seems highly unlikely that the organ had purely mechanical key action. At the least, some form of pneumatic action would have been employed to manage the complexity of two divisions per manual. Farnam does list all couplers as operating pneumatically, with the console having the six usual unison couplers along with sub and octave couplers for the Swell manual, and a Swell to Great Sub coupler.

Unfortunately, the luster literally wore off the Wadsworth instrument at St. James Church within two years of its completion in 1889. The new organ was frequently crippled by problems arising from humidity and heating within the new church building. The church acknowledged this in an indenture document signed with Wadsworth in June  1891, wherein the complaint was also lodged that the organ’s “exterior has not preserved its absolutely fresh appearance.” The agreement offered Wadsworth an additional $1,000 to repair and otherwise complete his instrument, which, according to the document, had already been in place for two years.

The results of this remedial work were proclaimed satisfactory in a letter dated September 23, 1891, from the agreed-upon arbiter, Frederick Archer, to John Torrance, Secretary to the Trustees of St. James Methodist Church:

 

My dear Sir,

I have this day examined in detail the organ erected by Mr. E. Wadsworth in St. James Church, Montreal with the following results.

I find the wind supply is now ample for every possible purpose, its transmission to every junction of the instrument with uninterrupted “steadiness”. The wind trunks, sound boards, etc. are perfectly air tight and the whole of the mechanism is in thoroughly satisfactory condition.

The repairs have been carefully and substantially done in full accordance with the agreement entered into with him in June last, and with ordinary care and attention, the instrument will, to the best of my knowledge and belief, be now found entirely adequate to all legitimate demands made on it.

. . . I am pleased to be able to report so favourably, but as Mr. Wadsworth has evidently done his work of renovation in so conscientious and thorough a manner, it is but one to him that I could bear witness of the fact. 

 

Archer was a renowned English organist and choral conductor living in the United States, with a reputation as an expert on pipe organs that extended as far as Montréal; he played three dedicatory concerts on the Casavant organ at la Basilique Notre-Dame in May of 1891.

If the Wadsworth instrument was indeed playing as early as 1889, this raises questions about how such a large pipe organ was built within a year by an organ builder who had only arrived in Montréal a few years earlier. For example, from where did Wadsworth obtain his pipework for the new St. James organ? One distinct possibility is that he purchased pipes from another builder such as S.R. Warren & Sons or from a supply house. Similarly, Wadsworth may have ordered pipes from the family workshops in Manchester, England, and had them shipped to Canada. Having said that, Wadsworth was accused of using old pipework in the new organ for St. James Church, including the Pedal 16 Trombone and the Echo 8 Hautbois. Our survey of the organ’s present pipework suggests that some ranks pre-date 1889: the f#19 pipe of the Great 16 Double Diapason, for example, is clearly scribed “1881”, some seven years before the organ’s contract was signed.

Considering the spatial volume of the sanctuary at St. James’ Church and the organ’s recessed location within the chancel, the scaling of the Wadsworth pipework is surprisingly modest in comparison with the large organs of, say, William Hill. The original Great 8 Open Diapason approaches the Normalmensur (NM) standard around 4 C and again in the 1 octave but never exceeds it. The Great 4 Principal is consistently two to three pipes smaller than the 8′, and it is only in their uppermost octaves that the Great 223 Twelfth (a tapered rank) and 2Fifteenth ranks exceed NM. These statements are slightly complicated by Warren’s re-scaling and re-pitching of the original pipework in their later reconstruction, but it remains that the scalings of Wadsworth’s principals and choruses were unexpectedly reticent. The quality of the Wadsworth pipes is unremarkable when compared with the later Warren and Casavant pipes, and while most of Wadsworth’s metal pipes were made from spotted metal, the metal itself is quite thin. The Swell 8 Viola Ætheria is an extreme example: the spotted metal in the bass octaves is so thin that lifting the pipe carelessly from the top can easily deform the pipe’s body. The effect produced by these moderately scaled pipes sounding on generous wind pressures and having been voiced to fill a large room is one of surprising brilliance and great clarity.

Wadsworth’s wooden stops throughout the organ were unvarying, with stopped bass and tenor octaves that transition to open pipes with inverted mouths at c25, similar to a Melodia. The Solo 8Concert Flute and the Choir 8 Lieblich Flute are traditional in the sense that the open pipe bodies are deeper than they are wide, but the proportions for the Great 8 and 4 flutes are notably wide and shallow. The present Choir 8 Flute Celeste originally served as Wadsworth’s 8 Echo Flute and also features this type of wide mouth construction. Like the metal pipes, the quality of construction is adequate but unexceptional; the thickness of the wood is consistently thinner than the later Warren pipes, and the quality of the joinery is slightly coarse and uneven.

Though E.D. Wadsworth & Bros. was still advertising in the Montréal area as late as 1902, it is unclear what happened to Edward Wadsworth after the completion of the St. James organ in 1891. Wadsworth did not achieve fame or fortune with the St. James’ organ: within days of Frederick Archer’s note pronouncing the organ complete in September 1891, Wadsworth sent the church trustees a handwritten note requesting an advance of $30 as he found himself “rather short.”

The Wadsworth organ served the church for eighteen years, a period that included Lynnwood Farnam’s tenure as organist. It was replaced in 1909 with a pipe organ by the Warren Church Organ Company, reusing a majority of the Wadsworth pipes, at a cost of $6,000. The Warren Church Organ Company was established in Woodstock, Ontario, in 1907 by Frank, Mansfield, and Russell Warren, and can be considered the last vestige of the once-proud Warren name in Canadian organbuilding.

The Warren organ added a number of new stops and redistributed most of the Wadsworth ranks throughout the instrument. A massively scaled 8 Open Diapason was added to the Great, displacing Wadsworth’s original to secondary status. The Choir division was enhanced by a new 8 Cor anglais with free reeds; this stop was likely purchased from a supplier, as its construction details are unlike anything else in the organ. A new Solo division was also provided on some 10′′ of wind and included new Stentorphone, Doppelflöte, German Gamba, and Tuba stops.

It appears Warren provided all-new wind chests rather than reusing the Wadsworth chests; this conclusion is based on Farnam’s description of the operation of the sub octave (G) and octave (A) couplers for the Great division and the general increase in the number of stops per division. The rearranging of the Choir to reside within the same expressive enclosure as the Swell, and likewise the Echo with the Solo, is further confirmation that the 1909 instrument represented substantial change behind the original Wadsworth façade.

The new Warren console of four manuals provided a new level of flexibility for organists, with each piston being adjustable by drawing the desired stop combination and then pulling the piston head out by a fraction of an inch. There were a total of four pistons operating on the entire organ and between three and five pistons operating on each division. The console also featured a pédale à bascule (a balanced pedal) providing a general crescendo and diminuendo effect.

Our examination of the pipework suggests that the pitch of the Wadsworth pipes was sharp of modern concert pitch (A=440Hz). To lower the pitch, Warren moved all of the Wadsworth stops up by one note and provided a new low C pipe for each stop; this served to increase the scale of each stop by one pipe in the process. The Warren company also filled out the gaps in Wadsworth’s numerous short-compass stops, such as the Great 16 Contra Fagotto, Choir 8 Clarionet, Echo 8 Echo Flute, Choir 8Dulciana, and the Choir 8 Voix Celeste.

Warren went beyond re-pitching the organ in some cases and rescaled several ranks, likely to achieve a fuller sound. It is equally possible that Wadsworth himself may have engaged in some re-scaling to suit his purposes, if one allows he recycled older pipework in his 1889 instrument. For instance, the Choir 4Flûte Octaviante and Great 4 Principal ranks both have many pipes marked with three successive pitches, suggesting that the original scale was too small. In the same way, the Swell 8 Open Diapason and 4 Octave stops have been rescaled no less than three times by their fourth octave. As with adjusting the scales of various stops, there is no reason to think Warren would have hesitated to increase wind pressures and/or revoice the Wadsworth pipework as needed.

The Warren company was equally revisionist with the organ’s reed stops. The scales for Wadsworth’s original Great reed chorus were surprisingly thin—notably smaller than the Swell chorus—so Warren replaced the Great 8Trumpet with a new stop of larger scale. The original 8 Trumpet was reworked into a 16 Bassoon for the Swell division, with Warren providing twelve new half-length pipes for the bottom octave. Warren also added eighteen new full-length pipes to complete the missing bass of the Great 16 Contra Fagotto. In fact, the only Wadsworth reed stops to emerge from the Warren workshops relatively untouched—beyond being shifted up one pipe as part of re-pitching the organ—were the Swell 8 Cornopean, the Great and Swell 4 Clarions and possibly the Swell 8 Vox Humana (which disappeared in 1956). Most of Wadsworth’s color stops were replaced outright, though the 8 Clarionet was rebuilt with new shallots, blocks, and boots, as well as equipped with new adjustable bells for tonal regulation. The 1889 organ had two oboe stops—the Solo 8 Orchestral Oboe and the Echo 8 Hautbois—though Farnam’s notes state that the Orchestral Oboe’s pipes had been “taken out” by the time of his visit. Neither stop survived; the pipes for both the present Swell 8Oboe and the Solo 8 Orchestral Oboe are consistent in terms of construction and materials with Warren’s other work.

Farnam returned to St. James Methodist Church on February 15, 1910, to play the new Warren organ, and his notes again provide useful details about the changes that were wrought. Farnam did not seem entirely pleased with all of the changes made to the instrument, noting that the “32-foot has been quite ruined…” and all of the 2 stops seemed very “spiky,” especially the 2 Fifteenth in the Great. He praised the new electric key action, though went on to mention the Swell action was very noisy from inside the instrument.

After nearly thirty years of service from the Warren organ, St. James United Church—note the change in name—signed a contract with Casavant Frères in July 1938 for an organ that reused almost all of the old pipework on new windchests. As stipulated in the purchase agreement, the organ would be installed by December 18, 1938—some five months later—at a cost of $16,000. Wadsworth’s 16 façade was to be preserved, though Casavant successfully lobbied to have the façade moved two feet towards the nave to accommodate the enlarged instrument. The short amount of time between the contract signing and the project’s anticipated completion may reflect the lingering effects of the Great Depression; it is likewise indicative that Casavant agreed to finance nearly half of the contract amount over a three-year period after the organ had been completed!

Casavant’s Opus 1608 incorporated their state-of-the-art electro-pneumatic windchests with pitman-type stop actions built into the pouchboards for instantaneous registration changes. The compasses of the manual divisions were increased from 61 notes to 68 notes, and the number of pedals increased from 30 to 32 notes. The organ’s wind system was comprehensively redesigned, reusing old wind reservoirs and their cone-valve regulators where practical. A new four-manual console was also provided, incorporating Casavant’s pneumatic combination action and trademark furnishings. Like Warren, Casavant consolidated the instrument’s specification from five manual divisions to four—eliminating the Echo division—and transferred several stops between divisions in the process. The Swell, Choir, and Solo divisions were furnished with independent expressive enclosures, each operated by Casavant’s 8-stage pneumatic motors.

A new Nazard 223 made up of stopped pipes was added to the Choir, while a 4Violina—made up largely from repurposed pipework—was added to the Solo division. The Pedal division was augmented through new extensions to the existing stops, though the Wadsworth 16–8 Violone rank appears to have been entirely replaced in 1938 with new pipes. The original Pedal 16 Trombone with its wooden shallots was extended downward by twelve full-length pipes to create the 32 Bombarde stop, with the entire rank sounding on 7′′ wind pressure. The Carillon (or Chimes) tubes were maintained from the 1909 instrument but provided with a new striker rail, and a new 61-note Harp was added. Finally, whatever was left of Wadsworth’s “ruined” 32 Open Diapason was eliminated, and a new 32Acoustic Bass stop was provided with twelve independent pipes sounding at the fifth to create the 32 effect.

The Wadsworth-Warren instrument would have been a comfortable fit with the tonal inclinations of Stephen Stoot, Casavant’s technical director in 1938. An Englishman, many of Stoot’s instruments drew from this heritage, and in this sense the Wadsworth and Warren materials would not have seemed particularly foreign—though there may have been some disappointment with their quality. As one example, the placement of reed choruses on separate windchests was a trend in English organbuilding during the late Victorian and Edwardian eras, enabling higher wind pressures for the reed stops for a smoother tone. At St. James, the Great and Swell reed choruses were indeed separated in this manner, but the similar wind pressures between flues and reeds ultimately made this something of a hollow gesture.

After 1938, the organ saw a few changes prior to the restoration undertaken in 2011–12. The 8 Vox Humana in the Swell division was replaced during the mid-1950s with a stopped 223Nazard rank. In the 1980s, the original Great mixtures were replaced with two new stops that were poorly suited to the instrument’s aesthetic. Likewise, the Great and Swell reed choruses were modified to give a brighter tone, with the resonators being cut to length after the original regulating slots had been soldered shut. One other significant change relates to the instrument’s appearance: church photos show a heavy drape hung above and to the sides of the Wadsworth façade, serving to hide the windchests and pipes from the Great and Pedal divisions. This drape was in place until possibly the early 1980s but it is unclear when exactly it disappeared; Philip Crozier, Director of Music at St. James, relates the drape had been removed by the time he was hired in 1986. The drape’s disappearance would have surely had some effect on the sound of the organ, tilting the organ’s tonal balance towards an even more present and brilliant sound—though to what degree can only be guessed.

The restoration work undertaken by Orgues Létourneau Limitée over a twelve-month period included re-leathering all of the electro-pneumatic windchest actions; restoring all of the wind reservoirs and other wind system components; and documenting in detail the instrument’s pipework. Forty ranks from the original Wadsworth instrument have survived, though many ranks have been subsequently rescaled or rearranged as described above.

As part of the restoration effort, two new mixtures were built for the Great division to replace the unsuitable examples added in the 1980s. In the absence of information regarding their original compositions, the new mixtures’ breaks follow English examples contemporary to the Wadsworth instrument, while the scalings follow progressions established by the Great 2 Fifteenth and the original Swell mixture. The mild Swell mixture (containing a tierce rank) was restored to its original specification, with the two breaks returning to their original places at c25 and f#31. Finally, a new slotted 8 Vox Humana in the style of Father Willis was developed and installed in the Swell division.

After nearly 75 years of service, the four-manual console was thoroughly rebuilt to discreetly incorporate modern playing conveniences, including multiple memory levels, additional thumb pistons, and a general piston sequencer. The organ’s switching system and wiring—much of it dating back to 1938—was entirely replaced with a new state-of-the-art system. Beyond the Wadsworth pipework from 1889, some of the instrument’s more intriguing tonal features include the full-length 32 Bombarde, the Solo 8 Stentorphone with its leathered upper lips, the free-reed 8 Cor Anglais, and the 61-note Harp stop in the Choir division.

The organ was tonally regulated within the church by a team of Létourneau voicers over the course of several weeks in early 2012. Shortly thereafter, the church’s offices and meeting spaces were heavily damaged in a fire, though the sanctuary and the organ were spared. The restored organ was first heard in concert during the church’s annual noon-hour series throughout the following summer, and as autumn approached, the organ served as the “home” instrument for the annual Orgues et Couleurs festival, with two major solo concerts performed by Johann Vexo and Philip Crozier. Since Mr. Crozier’s appointment as Director of Music, the organ has been heard in a continuous series of summer recitals over the past 26 years, with the single exception being the summer of 2011, when the instrument was being restored in the Létourneau workshops.

An instrument in the English Town Hall tradition, the pipe organ at St. James United Church has played an important role in Montréal’s organ scene and has hosted concerts by renowned organists such as Lynnwood Farnam, Fernando Germani, Raymond Daveluy, André Marchal, Bernard Lagacé, E. Power Biggs, Francis Jackson, and Simon Preston. More recently, the instrument has been heard in performances by Joseph Nolan and Sietze de Vries. All of us at Létourneau Pipe Organs remain honored to have been entrusted with this significant restoration project and are pleased to see this pipe organ reclaiming its rightful place as one of Montréal’s most noteworthy instruments.

The author would like to thank the following individuals for their assistance in preparing this article: John Mander, Mark Venning, David Wood, Karl Raudsepp, Bill Vineer (The Vineer Organ Library), Allen Fuller, Philip Crozier, Fernand Létourneau, and Dany Nault.

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From the organbuilder

In their search for an organbuilder, Memorial Presbyterian Church identified an ability to lead hymn singing as a priority for their new instrument. The accompaniment of the church’s choir and the needs of the organ repertoire were important but less significant considerations; this pipe organ’s raison d’être was to support a large congregation in song. As a result, our Opus 122 was designed to offer the perceptive player a wide array of colors and textures for leading hymns and word painting.

Given in memory by her brother Charles, the Bertha E.R. Strosacker Memorial Presbyterian Church was thet work of New York City architect Aymar Embury II (1880–1966), who regarded the church as one of his finest designs. The building was opened in 1953 and displays Embury’s unique style that defies easy categorization as classical or Georgian. The exterior of the building is handsome in a way that belies its size; the 172-foot-tall tower can, however, be seen from nearly anywhere in Midland. Inside, the long church sanctuary is similarly understated, with natural light playing a striking role through large floor-to-ceiling windows and crisp white surfaces. 

Prior to beginning the organ project, the church was acoustically unremarkable; the apse-like chancel area, the chancel arch and the rectilinear surfaces of the nave presented challenges for the proper transmission of sound without confusing reflections and echoes. The church wisely engaged in the services of acoustician Scott Riedel, who recommended adding visually subtle diffusers to various surfaces throughout the sanctuary; these improvements were realized before the new organ’s installation.

The original organ chambers were on both sides of the chancel arch, with each chamber having tone openings to the chancel and nave. Their most commented-upon feature was the four grilles that fronted each opening and displayed favorite hymn tunes on treble and bass staves. As the new organ is considerably larger than its predecessor, the existing chambers were expanded laterally to sweep around the chancel’s semi-circular back wall. While the old chambers’ tone openings and grilles were maintained, the new chambers display speaking pipes from the Great diapasons, the Pedal 8 Principal, and the second octave of the Pedal 16 Open Diapason; the relatively unadorned arrangement of the pipes and their restrained finish were intended to quietly complement the chancel without drawing undue attention.

With openings to the nave and the chancel, the original chambers allowed us to design the organ such that organists have a choice with respect to the amount of sound projected to the nave. To restrict tone to the chancel for accompanying, the Swell and Choir nave shades can be closed via drawknobs. Used judiciously, these shades can also be kept closed for climactic moments as the instrument presents a markedly broader sound field in the nave when the nave shutters are open.

In preparing the specification for Opus 122, we evaluated the pipework from the church’s previous Austin organ with an eye to reusing the best ranks as a measure of stewardship. Several partial ranks made the cut: the first 32 pipes of the Great 16 Violonbass and another 32 pipes from the present Great 8 Harmonic Flute were restored and revoiced in addition to the Swell 16-8-4 reed chorus. In the Choir division, the bass octave of the 16 Dulciana and all 54 pipes from the Solo 8 Flute Celeste rank were also reused. Finally, the bass octave of the Pedal 16 Open Diapason—comprising usefully slender open wood pipes—and 32 pipes from the Pedal 16 Trombone were successfully reworked into the new instrument.

The Létourneau organ at Memorial Presbyterian Church is an excellent example of our tonal goals, with a wide array of elegant colors and clear chorus structures. The tonal design also follows certain other recent Létourneau instruments in which the Swell and Great divisions are almost evenly matched dynamically. Despite five 8 flues and fifteen ranks in total, the full Great maintains a clean, placid nature that brings to mind some of the better American Classic examples from the early 1950s. The Swell is luxurious in its size and scope, with the full Swell properly driven by reed tone to color the Great division. The versatile Choir has a number of softer combinations but can also take on a substantial role in the build up to full organ as with a French Positif division. Duplication of tone between the Swell and Choir has been avoided through careful scaling and other pipe construction details; the Choir’s two-rank Sesquialtera is composed of principal-toned pipes to contrast with the Swell’s fluty cornet décomposé. Likewise, the Choir’s two reed stops—an 8 Trumpet and an 8 Cromorne—have an unambiguous French timbre that takes over where the Swell’s smoother reed chorus leaves off. The expressive Solo division offers a harmonic 8 Concert Flute in wood, an otherworldly two-rank 8 Flute Celeste and two orchestral-style reeds, plus a high-pressure 8 Tuba with Willis-style shallots. With 32 flue and reed ranks—plus a 16 extension of the Solo Tuba sounding on 15 inches of wind—the full resources of the Pedal division are impressive to behold, yet an abundance of lesser sonorities to balance the manuals is available as well.

The handsome four-manual console resides on a rolling platform for mobility within the chancel and has a number of conveniences to help manage the instrument’s resources. In addition to the Nave Shutters Closed drawknobs within the Swell and Choir divisions, there is an All Swells to Swell feature, with all of these controls programmable on the General pistons as required. Other refinements include discreet thumb pistons for page-turners to operate the General piston sequencer and a manual transfer function, exchanging the Great and Choir manuals to ease the playing of French Romantic repertoire.

The timeline for this project—from initial contact to the dedicatory concerts—spanned over five years, and we remain grateful to Memorial Presbyterian Church for entrusting us to build this grand and complex musical instrument. Over the years, it was a particular privilege to work with Memorial’s Director of Music and the Arts, Guy Lynch, who ably supervised the project on the church’s behalf. Others who contributed greatly to the success of the Opus 122 include William Clisham (Memorial’s organ consultant), Dr. Adrienne Wiley (organist at Memorial), Ivan Wood (facilities manager at Memorial), and David Morrison (the organ project’s unofficial photographer).

—Andrew Forrest, Artistic Director

Fernand Létourneau, President

W. Dudley Oakes, Project Consultant

 

From the director of music

Opus 122 from Orgues Létourneau Limitée has, since its completion, delighted organists and congregations each week. While Memorial Presbyterian Church wanted a new pipe organ that worked well for choral accompaniment and for solo recitals, it primarily sought a stoplist and design that would unfailingly support congregational singing, providing worshippers with a sense of support and propulsion without being overwhelming.

New chambers surrounding the chancel were constructed for the Great and Pedal divisions, and in keeping with the architectural symmetry of the sanctuary, the design of the façade pipes in four bays allowed for two different Great 8 diapason ranks. Each has its own color and strength, and either can sit equally well under the chorus; when combined, the effect is a substantial foundation, but not an overwhelming one. They offer a valuable clarity of speech that makes articulated passagework sound clean, yet the legato never seems to suffer. The Great principal chorus possesses the distinctive, clear character one would expect and supports congregational singing with great transparency, a word often used in our conversations with Létourneau.

Throughout the organ’s expressive divisions, the extraordinary thickness and density of the swell shades yield a usefully wide range of dynamics; some of the softer string and flute stops almost disappear completely when the shades close. The Swell and Choir divisions have shades on two sides of their boxes, opening towards both the chancel and to the nave, and organists can choose to leave the nave shades closed if accompanying a choir singing in the chancel, for example.

The Solo division’s six ranks are perhaps the instrument’s most distinctive. The strong 8 Tuba can sit atop a very full accompanying registration with ease and balance. The flute stops are exquisite: the wooden 8 Concert Flute has a delightfully realistic orchestral timbre, while the combination of the 8 Dolce Flute and the 8 Flute Celeste was described as “too sinful to be used during worship.” Throughout the remaining manual divisions, the instrument’s ability to create a sense of ensemble seems unfailingly consistent and even unconventional registrations can yield delicious results. Mutation stops on all the manuals are colorful and well balanced, with several unison and octave combinations in support.

The extensive Pedal division supplies the organist with useful choices: While the Pedal stops undergird manual registrations in a very satisfying way, they also speak clearly and quickly—the capable organist can keep even the sleepiest churchgoer up to tempo. The Pedal 16 Open Diapason’s speech is particularly clean and most distinct.

Organists have found Opus 122’s console to be comfortable and easy to use; its toe pistons are accessible to even the shortest pair of legs. The music desk can slide toward the organist over the Solo manual, a useful feature when reading glasses have gone missing!

The congregation’s support of the organ project was remarkable in this writer’s experience, and their input was sought and nurtured throughout the proposal phase. Members and friends were encouraged to visit the organ committee’s information display to view Létourneau’s drawings and communications; the displays were changed almost each week. Once the organ project was approved by the church’s leadership, Létourneau supplied photographs that kept the congregation informed and enticed during the typical lull between contract signature and completion. Parishioners even lent quilts and blankets to cover the sanctuary’s pews for the organ’s delivery; some seventy volunteers unloaded the truck and transformed the sanctuary into a dauntingly large warehouse of pipework, chests, and windways.

Opus 122 was, to a wonderful degree, funded by dollars that came from community sources, and because the campaign to pay for the organ was so oversubscribed, Memorial Presbyterian Church used those extra dollars to provide financial support to important local and distant mission causes. The church is intentional about making the instrument accessible for community purposes and important improvements to the sanctuary’s acoustics have made the church even more attractive to community music makers. British organist David Baskeyfield performed two inaugural recitals on Opus 122 to comfortably large crowds made up from congregation and community members in September of 2012. The dedication committee worked with Mr. Baskeyfield to offer a program that included mainstays of the organ repertoire during the first half and an improvised accompaniment of the silent film The Phantom of the Opera to conclude. The result was a meaningful and delightful evening that attracted many who otherwise would have not attended the inaugural concerts.

The people at Létourneau—to the person—possess an unfaltering zeal for their art. The friendliness, attention to detail, flexibility, and stellar professionalism consistently shown to Memorial Presbyterian Church have been and continue to be a blessing.

—Guy A. Lynch 

Director of Music and the Arts

All photos courtesy of David Morrison Photography

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From the organbuilder

While our firm has been very prolific as a builder of new instruments since our founding in 1973, our company also has been very significant as a rebuilder and maintenance firm. So in 2011, when our firm was invited to Tallowood Baptist Church in Houston, Texas, we approached a situation that required all of our skill sets.

A four-manual, 84-rank instrument by another firm had been contracted years earlier and was installed in their new sanctuary between 2008 and 2011. The church was having numerous concerns about the organ after it had been installed. There were mechanical and performance issues, but even more than this, the organ simply did not support their worship. 

Under the direction of the Reverend Carlos Ichter, minister of music, a number of pipe organ builders and consultants were invited to provide an assessment of the organ. The “solutions” given by others ranged from accepting it as it was and trying to increase wind pressure to completely starting over. With the considerable cost, this was not a consideration the church could contemplate, and accepting it as it was would not be an option.

We were asked if we could look at the organ to determine if we could find a way to make the organ a success and what it would require. As we studied the organ and researched the church records, we found numerous contracts, changes, and alterations that had occurred in the design of the instrument from its inception up to when it was installed. Without belaboring the point, this told an interesting story and explained the footing the church took with negotiations going forward, where they had to question everything that they were told.

We started our formal study of the instrument by bringing a team of eight of our staff to the church for one week. We studied the stoplist and scaling of the organ, the chest actions, the winding system, the expression shades, the organ console, the electrical system and relays, and the organ chassis as a whole. We dissected the internal workings of the organ and to better know the pipework, took the time to tune the organ. Next, we voiced some samples of the existing pipework to explore the latitude available for change.

The placement of the organ was in organ chambers in the front of the chancel behind a façade of 32 pipes, and in a rear antiphonal. The chancel organ chambers sit high in the sanctuary with relatively small tone openings. Portions of these chambers have significant tone traps. The layout and placement of the pipework and chassis acted as physical barriers to the tonal egress of other stops in the organ. There were multiple instances of bass pipes being placed directly in the front of the chambers and covering the tone openings to a very large degree. 

We started our tonal design with a needs study and development of a clearly written, cogent plan for the musical support role of the organ in the church. Our work was to be a change agent to the development of an eclectic instrument that could take part in all forms of music including choral and congregational accompaniment, its role with orchestra, and service playing.

Much of the flue pipework in the organ was of decent quality and well built. However, the organ had a number of individual symphonic, orchestral-oriented stops—which, while beautiful, had been allowed more influence on the overall specification at the expense of a solid foundational accompaniment core. We felt that through reallocation of the flue resources we could accomplish the artistic considerations of a revised specification, while preserving many of the resources in a fiscally conservative manner. 

To begin our work, the pipework and console were removed to our workshop to be refurbished for the new specification. We remanufactured the drawknob jambs to include an entirely new string organ, replaced all of the drawknobs and engraving, replaced the tablet rail, and relocated the combination control panel to a central location so it could easily be seen by the organist. We also made changes to the console expression shoes and pedalboard to conform to AGO specifications, rewired the piston sequencer to function in a conventional manner, and added several pistons to the organ for performance features.

The specification contained a large number of slotted stops, including strings, harmonic pipes, and mixture compositions. The slotting exacerbated the fifth at the expense of the unison pitch and became unstable at a pressure that the pipe mouth cutups couldn’t handle. This third harmonic of the series was pervasive in all of the larger massed flue choruses. Through additions, stop exchange, reallocation of pipework, re-pitching and revoicing, we were able to reinforce the unison registers and improve treble ascendency.

The organ as it had been conceived included a partially enclosed Great. This had placed the flutes and reed of the Great division in the rearmost location of the entire organ where the dynamics were diminutive at best. We decided to abandon this location for a chamber next to the Swell and Great divisions that could speak directly into the sanctuary. This new unenclosed Great location allowed the diapason, flutes, and reed to speak unimpeded into the 2,200-seat room. This projected their full color and harmonics without a loss of dynamics. In the rightmost chamber location, we added to the independent resources of the Pedal division and extended the compass of two Pedal registers, so they could be drawn into the Great as secondary manual registers, balancing out the 8 fundamental tone from both sides of the chancel.

Many of the strings throughout the organ were orchestral in nature, and small scaled. These thin string stops did not support choral and congregational accompaniment or blend well with the principal and flute chorus fonds. In our design, we decided to gather these romantic resources into an enclosed string division with the inclusion of an 8 Tibia and 8 Vox Humana. The movement of these stops from the Great, Swell, and Choir allowed room to add larger divisional strings and additional foundational flue resources. 

The Antiphonal division was enlarged with an independent 8 Rohrflute. Included with this division are 16, 8, 8registers to the pedal. The result proved very useful for providing reinforcement and sculpture to the chancel Pedal in the room acoustics.

The organ reeds were generally of a darker color. Some of the organ reeds had been designed for another instrument and had been repurposed and modified for this organ. In addition to the sound of the organ reeds, which was not conducive to our tonal vision, there were a number of loose shallots, and tongue and wedge issues, and tongues that created voicing and tuning problems. Due to differing wind pressures, it was not possible to consider moving reed stops from division to division in support of the revised specification. At the completion of our work, all of the reeds had been rebuilt or replaced. 

The largest solo reed in this organ is the 8 Tuba Mirabilis. Built of copper and installed as an “en Chamade,” it had been on 24′′ wind pressure, which was too commanding for the sanctuary. It was re-tongued and revoiced on 19′′ wind pressure. Even revoiced, the horizontal focus leaves it as a commanding reed but with greater blending use. We added an 8 Tromba Heroique stop to the Solo division as a scalable dynamic registration option. With the Solo expression box open it can be a commanding solo stop, but closed can be used as a large ensemble chorus reed.

The Pedal did not have the gravitas that was required of it. The 32, 16 Violone unit and 16 Principal in the façade were revoiced to better fit the room. The 16 Major Bourdon was rescaled with higher arched cut-ups added to allow more foundational weight. In the Pedal, we added several additional 16registers, additional 8 stops, and a large mixture. In the case of the 32 reed registers, they had subdued speech and colors that were not cohesive with the final specification as we envisioned it. This became a moot point, as there was no room to relocate these stops. We replaced these extensions with digital voices, which, in this instance, was a better tonal choice. 

The internal layout of the pipework, windchests, winding system, expression shades, and chassis blocked sound. Additionally, there were portions of the organ where access for tuning and maintenance was very difficult. We found places in the organ where some individual pipes had been offset and other places where notes had been silenced rather than attempt repairs on individual chest actions. In conjunction with the redesigned specification we addressed serviceability, winding, and tonal egress.

The windchests were built with a proprietary form of electro-mechanical action in conjunction with an internally developed individual electro-pneumatic action. The reason for the blended actions seems to have been the very high wind pressures employed. The measured wind pressures on the organ ranged from 6¼′′ up to a high of 28′′. This is a realm where electro-mechanical action has rarely been used, with typical wind pressures between 3′′–5′′ being the historic norm for most instruments with this type of chest action. Unfortunately, the individual electro-pneumatic actions had very little travel and constricted the flow of wind into the pipe toes. The result was that a large number of bass pipes were starved of wind. As part of a test we stripped off the rubber cloth pouch on one of the actions and rebuilt it to allow greater depth of travel. The result of this test was immediate and noticeable. These valves were removed from the organ and rebuilt for a large number of the bass registers in the organ, including the 32 Violone and the core 16 and 8foundational registers. 

In our negotiations with the church the façade pipes and its structure were a specific exclusion. The pipes of the façade are from the 32 Violone, 16 Principal, and the 8 Second Open Diapason, as well as a large number of dummy pipes. Our intent was to voice the pipes of the façade, not taking liability for their construction or racking. As the church had reasoned and we had concurred, it was brand new and should not have been an issue. This supposition changed when several pipes of the (horizontal) 8 Tuba Mirabilis had hooks that had separated and the racking for these pipes had deflected downward. This set of pipes was in the façade hanging directly over the choir members’ heads and became a looming concern. The church asked us to scaffold up the front of the church and survey the condition of the entire façade and its racking. We found a number of problems that had the potential to be safety issues. Over a period of two weeks we scaffolded the front of the church, secured the toeboards, added vertical structure, installed custom steel supports, added secondary hooks on a number of pipes, and properly secured the pipe racks to the structure. 

The original horizontal expression shades were made with edges over half the thickness of the non-beveled part of the expression shades and opened toward the ceiling. This directed sound into tone traps and away from the choir and congregation. These shades had 4′′ of felt on the front and rear beveled surfaces for a total of 8 of absorptive felt. The tonal result was a shade opening that acted nearly half-closed even when the shades were wide open. In addition to occlusion, the open shades presented a felted wall to the enclosed division and provided absorption for the non-enclosed stops in front of the shades. We replaced all of the expression shades in the chancel divisions. This allowed one-third more opening to the enclosed divisions and reduced the sound absorption of the open shades to a negligible factor.

To generate the high wind pressures called for in the original organ design, there were a large number of blowers feeding into each other to raise the wind pressures. This created internal turbulence, noise, and heat, as well as noticeable flutter in some of the reservoir tops. The leather on the reservoirs was not well adhered and was beginning to separate from the reservoir wood shells. We knew that for the organ to be successful, we would need to redesign the winding system. This was not a small consideration. In the end all of the reservoirs were rebuilt or replaced with new. We were able to reduce the total number of reservoirs from 49 to 31, and reduce the number of blowers from nine to five, total. We also replaced twelve tremolos.

Our full team of pipe voicers were brought to Tallowood where we located a voicing machine and several workbenches outside of the organ chambers in a stairwell. The voicing of this organ was a marathon of setting pipe samples in the chambers and then removing the pipes so that the large degree of work could be performed outside of the chamber. These pipes were then handed back into the organ chambers and tonally finished. In an instrument on multiple levels with eight separate chamber locations and 94 ranks that included 5,598 speaking pipes, this was no small undertaking. We were able to process the pipework in a seamless fashion, trading off table work with in-chamber finishing. Even with these efficiencies, this process still took months of work. We brought up the organ by division and encouraged the church to begin using it in worship services after approximately half of the instrument was completed. Attending services and rehearsals became a way to gauge and focus our efforts. It was exciting for our firm and for the church, as each week there were additional resources made available to be heard for the first time. In a final review of the project, there were numerous changes that we made to the instrument. My notes show 168 separate items, all of which had subsets. I was asked at one point about one of the smaller changes we were making. The question was, “how important will that one change be?” I answered that one change may in and of itself be small in stature; however, the multiplicity of small changes would couple to become a great change. In the end, the choices we made allowed for a successful outcome, where others had not seen this route to success—at least not at a reasonable cost given the degree of change required. A measure of this success, at the end of this project, was that the church’s faith had been restored in pipe organ builders. We would like to thank the congregation and leadership of the church for the faith that they personally placed in us. I also would be remiss if I did not take a moment to thank our staff for their dedicated efforts.

—Arthur E. Schlueter III

Artistic and Tonal Direction

A. E. Schlueter Pipe Organ Company

 

From the minister of music

The journey to the completion of our pipe organ was not an easy one. When we came to the full realization that our original instrument was riddled with problems, we sought the council of numerous organists and organ builders in order to find a viable solution. The A.E. Schlueter Pipe Organ Company offered us the most attractive option for completion of our instrument. We spent nearly three years addressing numerous concerns, including listening to disenchanted church members and allowing for difficult conversations in committee meetings. Ultimately, the church approved the proposal from Schlueter, and we now have a beautiful, completed instrument. We are grateful for the Schlueter team and the Tallowood members for the completion of this magnificent instrument for the glory of God.

—Carlos Ichter

Cover photo credit: Mark Johanson

New Organs

Randall Dyer & Associates, Inc.,

Jefferson, Tennessee

Cathedral of Christ the King,

Lexington, Kentucky 

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Our new organ for the Cathedral of Christ the King closely follows the concept we have recently espoused for ideal three-manual design in an organ of moderate size, affordable for many situations. The concept includes: 

• Two expressive divisions 

• 16 Open plenum on the Great with English Trumpet 

• 16 Closed Flute/8 Principal plenum on the Swell with Cornet, broadly scaled strings with extended-range Celeste, and French reeds 

• 8 Open plenum on the Choir with bright, but relatively low-pitched mixture and broad, blending color reed

• 8 Harmonic Flute as one of four 8 flue stops on the Great 

• 8 Solo Trumpet 

• 32 pitch line in the Pedal. 

The sound is broad, full, rich, and enveloping—an exciting sound that totally belies the size of the instrument. With no attempt at clever manipulation of stoplists, we believe that an instrument of any given size requires that certain stops always be present in a prescribed order to effectively maximize that instrument’s ability to accompany congregational and choral song, play the incidental music of the service, and the literature at large. If a more generous budget is available, there are certain other stops that should be added, and again, in a prescribed order. We hold similar beliefs about effective design of smaller organs.

The agreement with the church called for the use of some pipes from the church’s previous organ, an undersized and lightly winded instrument installed when the building was new in 1967. As the construction of the new organ drew near, closer examination of those pipes revealed that while they were well made, the original open-toe voicing treatment would require extensive alteration to make them useful in the new organ. Concurrently, we were fortunate to be made aware that an organ we had built in 1980 for a small college in eastern Kentucky had become available due to a change in the school’s music program. 

That organ had utilized all-new pipes on the chassis of an existing instrument, and a thorough reading of the documentation in our files revealed that those pipes would be an excellent match for the Lexington organ. In the end, only four ranks from the cathedral’s former organ were retained. New pipework, voiced in our shop, occupies the important positions in the major choruses, as well as the reeds and color stops, but all existing pipes also received the same shop-voicing treatment as the new pipes.

After the previous organ was removed from the cathedral, a contractor stripped the chamber down to a bare shadow box, totally open across the front, and shallow in depth. Tightly fitting the new organ, with its free-standing expression boxes on each end, and the Great in the middle, the tone is blended and focused forward, much in the same manner as an encased instrument, to authoritatively fill the large room with a warm and supportive sound. Pipes of the Great and Pedal Principals, in 70% tin and polished aluminum, form the simple but elegant façade, which blends well with other visual elements in the room.

As in all of our instruments, the mechanical parts were completely built in our shop, and include our standard Blackinton-style electro-pneumatic slider-and-pallet chests, with electro-pneumatic unit chests for stops that appear at more than one location or pitch. The organ is controlled from a movable three-manual drawknob console, connected to the organ by a single fiber-optic strand. As is standard on virtually all the consoles we build, the manual keys are covered with genuine (and legal) elephant ivory for the naturals and rosewood for sharps.

The Great includes standard Principal ranks of 70% tin at 8 through Mixture, undergirded with an open 16 sound and augmented with 8 and 4 Flute stops. The Rohrflote is scaled and voiced in a manner that allows it to be a secondary voice under the Principal upperwork, when the full body of sound provided by the broadly scaled 8 Principal is not desired.

We consider the Violone, Flute Harmonique, and (English) Trumpet stops, while shown as derivations from the Choir, to be part of the Great. The fact that they are enclosed gives them an added measure of usefulness, and allows the Violone to serve as the tertiary 8 Principal when pulled on the Choir.

The Swell has a complete secondary principal ensemble, with closed 16 flute basis. The Cornet is composed of broadly scaled flutes that are increasingly open as the pitch of the ranks ascend, resulting in a very tightly cohesive sound that changes character with each addition, and because of correct pipe shapes, locks into pitch. The strings, both warm and keen, are from the original instrument, and speak decisively better on our slider chest than they did on their former all-electric action. Swell reeds are French in character, and the 16 Oboe is bold in its support under the Trompette, all the way to the bottom.

The Choir is a complete division, of lighter and brighter character than the other two. Quite capable of its standard position in the literature, it is also useful with the very active children’s choirs, which perform frequently in both daily school and weekend Masses. The ability to use the enclosed stops from the Great broadens the texture and usefulness of the Choir, which is completed with its own indigenous reed, a broadly scaled Cromorne. The Grand Trumpet stop, voiced on 9 inches of wind pressure, is also enclosed in this division. That all the reeds are expressive, including the real pipes of the 32 Trombone, provides extra versatility in registration, particularly at dramatic climaxes.

Sales, design, and mechanical layout were handled by Randall Dyer. Bradley Jones supervised production and voiced all the pipework in the shop. He was assisted in the tonal finishing process at the church by David Beck. James Greene, Jane Lowe, Colin McGlothlin, and Jack Wolfe built, finished, assembled, wired, and installed the various parts of the organ. Matthew and Linzi Dyer assisted with unloading and setting of heavy parts at the church. David Bottom assisted with installation and built the large wind lines. Lou Anna Dyer provided administrative assistance. Pipework, custom-scaled and voiced in our shop, was provided by Jacques Stinkens BV, Matters, Inc., and Oyster Pipe Works, Ltd.

We are indebted to Brian Hunt, organist, and Robert Whitaker, director of music, not only for their choice of our firm to build the organ for their church, but for their support throughout the project. Their very fine music program at the cathedral will make good use of the new instrument.

—Randall Dyer

Randall Dyer & Associates, Inc., is a member firm of APOBA, the Associated Pipe Organ Builders of America.

Cover feature

Berghaus Pipe Organ Builders,
Bellwood, Illinois

St. Benedict’s Catholic Church,
Chesapeake, Virginia

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From the builder

As most organ projects go, Berghaus Pipe Organ Builders’ instrument for St. Benedict’s Catholic Church proceeded at a rapid pace. The organ was completed just two years and one week after organist, conductor, author, and consultant to the parish Peggy Kelley Reinburg made initial contact with us in June 2012. From our very first meeting in which creative ideas were freely shared, our firm was enthusiastic about collaborating with Ms. Reinburg. Her insight into pipe organs, and in particular her thoughts on tonal design, proved to be invaluable resources. After long conversations with her and consulting her book, Arp Schnitger, Organ Builder: Catalyst for the Centuries (1982, Indiana University Press), we were confident that we could present an instrument with a heart of simplicity and clarity, rooted in North German tradition, that also possessed a distinctive voice, as our company has provided to clients for many years. 

Following the signing of the contract in the fall of 2013, construction was executed over a six-month period, and the organ components were delivered to Chesapeake the day after Easter, 2014.Installation of the organ commenced over a five-week period, and tonal finishing took place over one month.

Our initial site visit revealed an existing south organ chamber that would eventually contain the Hauptwerk. For engineering and site preparation, the church contracted with Spiegel Zamecnik & Shah Inc. of Washington, D.C., to engineer the design and with Sussex Development Corp. of Virginia Beach, Virginia, to penetrate a tone opening for the existing chamber and create a second chamber on the other side of the rose window for the Schwellwerk and Pedal. Berghaus designer Michal Leutsch planned façade pipes and screens to complement the church architecture while hiding the dual enclosures. Initially, we intended to create a cloth screen barrier above the three pipe towers on each side. However, the logistics of creating such a screen prior to the arrival of the organ became impractical, and so its construction became part of the organ installation. Rather than use the ubiquitous grille cloth, we chose stamped metal screening, which would allow for better tonal egress.

Wind pressures are moderately low throughout, measuring 75 mm for the Hauptwerk, and 90 mm for the Schwellwerk and Pedal. This allows for a voicing style on classical lines, and yields pipes that work together with natural, unforced tone. Each chamber is equipped with a single horsepower Ventus blower, which provides ample and steady wind to all chests while keeping a simple yet effective winding plan for the entire instrument. Manual stops are primarily located on Berghaus slider and pallet windchests, which are controlled by Heuss electric pulldown magnets. Within each main chest is a large schwimmer, which provides stable wind. Pedal and unit ranks are located on electro-pneumatic windchests, also constructed by the Berghaus firm.Expression boxes are constructed from 1-3/4 thick tongue and groove poplar, which allows for a wide range of dynamic possibility.

Both chambers are adorned by rift-cut red oak casework with accented trim, stained to match the church furnishings.The organ is played from a custom-built console of red oak and burled walnut. Keyboards are constructed of maple and walnut, and manuals utilize tracker touch. The combination action is controlled by the ICS-4000 system by Peterson Electro-Musical Products, and contains many features, including a piston sequencer and record/playback.

In the Hauptwerk, the principal chorus is moderately scaled and voiced without gimmicks to improve presence or warmth. Façade pipes are made of 75% tin and continue as such throughout the compass of the stop. The elevated position of the slider chest allowed us to treat pipes without fear that the choir would be offended by full registration, and at the same time, individual voices seem to bloom from within the chambers. The 8 Hohlflöte is designed to act as a chameleon in registration, and is made from three distinct types of pipe construction: the bass octave is constructed as a stopped flute, the tenor octave is constructed as a Koppelflöte, and the upper octaves are constructed as a Hohlflöte. Deliberate voicing with attention to blending construction types was necessary to the successful finishing of this stop. The result is a flute that morphs well with many registrations. The Hauptwerk mutations are scaled to match the Mixtur IV–V and provide the light clarity of a Sesquialtera, thus providing a Germanic cornet décomposée for the division. In our shop, Berghaus constructed a Bourdon of poplar as our manual 16 tone, and provided an 8Trumpet, which is voiced as a blending reed. Shallots are tapered German and provide warmth and fullness.

Schwellwerk flues are voiced full to support the generosity of the large scale mutations. Strings are made from 75% tin, and are generously scaled to provide adequate foundation tone, while also giving a satisfying sizzle that clarifies homophonic passages found in many pieces of Romantic and 20th-century repertoire. The 8 Rohrflöte is scaled with large diameter chimneys, which are fully 1/3 of the diameter of the pipe.Together, these foundation stops provide remarkably solid grounding to the division. Once again, the substantial scaling of the mutations provides a powerful and nasal French-sounding Cornet. The Krummhorn is scaled generously to provide fullness to the mutations and is also available in the Pedal at 4 pitch. The Oboe is designed with a French parallel shallot and is voiced moderately to blend well with the mutations. The Cromorne is scaled and voiced to provide fullness throughout the register.

As is often the case, available space made the luxury of a full and independent Pedal out of the question, and we therefore chose to unify the major principal and flute of the division. The pipes of the 16-8-4 Principal wander back and forth between the Schwellwerk chamber and façade, which contains notes of the 8 Octave. The bottom twelve notes are made from zinc and use interior Haskell tuners. The façade portion and above are made from 75% tin, as is the Pedal Mixtur. The 16 Subbass is generously scaled, and was constructed of poplar by Berghaus craftsmen. The 16 Fagott is made with pine resonators and used an historic Schnitger shallot with very wide reed tongues. The sound of this stop seems to have equal parts fundamental and harmonic development, and so it lends itself well to a broad spectrum of repertoire.

Overall, the organ’s resources create a myriad of tonal combinations, each at home announcing or complementing chant during High Mass, or in performing repertoire from Bach to Distler, from Couperin to Alain. Having both chambers enclosed further enhances the tonal palette and increases its flexibility as an accompanying instrument.

The organ was blessed on August 22 by Msgr. Walter Barrett, followed by Holy Mass in the Extraordinary Form in honor of the Immaculate Heart of Mary with Rev. Neal A. Nichols, FSSP, presiding. Peggy Kelley Reinburg served as organist and Jeanne Dart, director of music, led the choir. A dedicatory recital will be performed on November 22 at 3:00 p.m. by Crista Miller, director of music and organist at the Co-Cathedral of the Sacred Heart in Houston, Texas.

The entire team at Berghaus Pipe Organ Builders is extremely grateful for the collaborative efforts of everyone involved in the organ project. In particular, we appreciate the support we received from Fr. Nichols, Jeanne Dart, members of the choir, and parishioners who assisted in the unloading and various stages of installation. Berghaus Pipe Organ Builders’ sincerest gratitude goes out to all who helped make this a truly exciting and rewarding project. Soli Deo Gloria!

—Jonathan Oblander, Tonal Designer & Kelly Monette, Head Tonal Finisher, on behalf of the entire Berghaus Pipe Organ Builders team

 

From the consultant

After accepting the challenges of serving as organ consultant for a project with the all-too-common and severe limitations of the potential funding base, of being engaged after a new church structure was beyond any major architectural changes, and of having the responsibility of educating the clergy, the musicians, and the congregation regarding the advantages of committing to a pipe organ, I began to become aware of the positive realities of the project at St. Benedict’s Catholic Church in Chesapeake, Virginia. 

First, it was revealed that the pastor, the Rev. Neal A. Nichols, FSSP, and the director of music, Jeanne Dart are both from Richmond, Virginia, my own hometown; and then we discovered we all had been educated, though for different lengths of time, at St. Benedict’s Elementary School! As we began to converse and to follow the natural order of organ consulting, I began to learn of the freedom I was being offered to guide my ninth organ project through its total evolution with no artistic constraints. Financial constraints can cause you apoplexy, but creative hamstringing can damage your soul!

The goals of this project were: 

1) An organ built by a distinctive builder without financially drowning the parish

2) An organ that could support the numerous schools of organ and choral literature while underpinning the rich liturgical heritage of the Latin Mass

3) The creation of an instrument with its own identity, possessing the silvery sheen of a Baroque North German instrument yet supported by an enveloping warmth capable of bringing the worshippers and listeners to the depths of faith and to the heights of emotion

4) A Hauptwerk Prinzipal chorus that would make the congregation want
to sing

5) Provision of four primary reed stops: Krummhorn 8, Hautbois 8, Trompete 8′, and Fagott 16′, and of two Cornets décomposé, one scaled and voiced in the French manner and one in the German

6) Consistent nomenclature for the instrument

7) A beautiful encasement and console, which also would be visual works of art

8) Key and stop actions that would enable a marriage of the instrument and musician and also provide a comfortable playing and conducting situation. Mechanical action was desired, but eventually that preference had to be abandoned due to existing gallery design and spatial limitations.

After preliminary visits onsite with five major American mechanical-action builders and two builders known primarily for their other actions, the fact of a too-shallow gallery for an independent encasement and inadequate space for any future choir growth, coupled with cost comparisons, eventually were the deciding factors. The selection of a builder  was also made difficult because of my personal acquaintances and friendships with all but one of the builders represented! Ironically, Berghaus Pipe Organ Builders was the only firm with which I had not had a previous connection; and after performing a recital on their instrument for St. John’s Episcopal Church, Norwood Parish, in Chevy Chase, Maryland, for the Northern Virginia and Potomac AGO chapters, I was convinced that the firm should be considered. 

Every memo I wrote based on involvement with organs and organ building throughout my career and every wish included on my organ “bucket list” has been a consideration in consulting on this particular instrument. The lack of funding for three manual divisions resulted in enclosing both manual divisions and allowing console space for a third, a Rückpositiv, which it is hoped may be added someday. If it is not, the disposition of the organ as it stands has already created the illusion of the presence of a third manual division.

The opportunity of meeting at the workshop the majority of craftsmen who participated in this project and the pleasure of building a working relationship with them during the installation have been added delights. I have enormous respect for so many, especially those who have added to my deeper understanding and enjoyment of this facet of our beloved profession. I have only the utmost respect for the director of engineering and operations, Michal Leutsch, and for the tonal gurus, Kelly Monette, head tonal finisher, Jonathan Oblander, tonal designer, and Steven Hoover, tonal finisher and reed specialist. The gorgeous console with its burled walnut music desk and stop jambs is the exquisite work of console artist Jordan Smoots. Transformation of thousands of components into the organ as an entity was due also to the skilled work of Joe Poland, Ron Skibbe, Mitch Blum, Eric Hobbs, Kurt Linstead, and Casey Robertson. The administrative coordinator, Dawn Beuten, is embracing her new role in the company with enthusiasm; the firm’s office manager for six years and newly named vice president, Jean O’Brien, is the epitome of organization, efficiency and graciousness; and Brian Berghaus, president, leads the firm with admirable business acumen and a firm hand, peppered with a calming sense of humor, in his journey to maintain the integrity of the history of organ building while introducing the best of new technological developments to this art.

—Peggy Kelley Reinburg

Organ Consultant

 

All photos credit Deborah P. Spidle except as noted

Cover page: The Kotzschmar Organ

The Kotzschmar Organ, 

Merrill Auditorium 

Portland City Hall,  Portland, Maine

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For a century and a half, the name Kotzschmar has personified the outsized musical ambitions of the small city of Portland, Maine. Johann Carl Hermann Kotzschmar, who arrived in Portland in 1849 from his native Germany, became a leading citizen, beloved as teacher, organist, composer, and choral conductor. He lived at first with a Portland decorator and his wife, who then named their first child Cyrus Hermann Kotzschmar Curtis. Curtis grew up and went off to Philadelphia to become the fabulously wealthy publisher of the Saturday Evening Post, the Ladies’ Home Journal, and much else.

Two years after his namesake’s death in 1908, Curtis donated $30,000 towards a grand orchestral pipe organ for the auditorium of the new Portland City Hall that was being built after a disastrous fire had destroyed the old one. The new instrument was to be a municipal organ, owned and enjoyed by the citizenry, as a memorial to Hermann Kotzschmar, and with a municipal organist to do the honors. The first, Will C. Macfarlane, a noted organist and composer from New York City, dedicated the 69-rank instrument, Austin Organ Company Opus 323, on August 22, 1912. 

Ever since, the Kotzschmar Memorial Organ has been a beloved part of Portland’s municipal life. With the city, it has been through hard times, enduring financial hardships and even scandals; and with the city, it has also enjoyed high points. Curtis came through with another large donation for a significant enlargement of the instrument in 1927, with the addition of numerous upperwork ranks in the Swell, a new 14-stop Antiphonal division added to the original Echo division chamber, in the ceiling of the hall high above the audience, and a full set of percussion “traps” from Snare Drum and Glockenspiel to Marimba. All in all, the organ is, as Thomas Murray has put it, “a wonderful work of art which represents the best thinking and skills of its time.”

That time was the early 20th century. But in the late 20th century, troubles multiplied. The organ was twice damaged by manhandling during renovations of the auditorium. City funds repeatedly ran short, and the organ went into decline in the 1970s. Premature demise was narrowly avoided in 1981 by grateful citizens who formed the Friends of the Kotzschmar Organ, Inc. (FOKO) to take over financial responsibility for the instrument. But three decades later, as its centennial approached in 2012 and its home, now named Merrill Auditorium, was again to be renovated, whether the organ could survive was again a real question.

The answer this time has been a resounding YES! from the people of the city, their elected officials, and other friends of the organ near and far and wide. All rallied to raise the money it took to restore and renovate the organ from top to bottom. Foley-Baker, Inc., the lead contractor, took the entire organ to its shops in Tolland, Connecticut, in summer 2012 and has overseen cleaning and revoicing of nearly 7,000 pipes and the building of additional ranks that bring the total to 104. Organ Supply Industries, Inc., Broome and Co. LLC, and A. R. Schopp’s Sons, Inc. all participated importantly in the work, and Austin Organs, Inc. provided needed parts. Foley-Baker built a completely new walk-in Austin Universal Windchest to the 1912 specifications of the original, 54 feet long, 8 feet wide, and 7 feet high inside, equipping it with the latest mechanical and digital technology. “All the thousands of valves and relays of manual motors are new—it was simpler to rebuild everything than it would have been to try to repair,” said Philip Carpenter, the project supervisor for Foley-Baker, which finished the new air box in mid-2013. 

Portland’s 66,000 people paid for $1.25-million of the $2.6-million cost of the organ renovation with a municipal bond issue financed with a $2 surcharge on all Merrill Auditorium events—operas, symphonic concerts, plays, and shows. Friends of the organ from Portland and all over southern Maine, as well as “people from away” paid for the rest, and more. “Very few communities have been able to build and maintain and preserve an organ as important as this, and most of the ones that have are bigger than this one,” said Laurence H. Rubinstein, FOKO board president. “We raised a substantial amount of money—much larger communities have fallen on their faces trying to do what we have done.” The ultimate goal is $4 million to endow positions for the municipal organist (now Ray Cornils, in his 24th year in the post) and for a curator and set up a fund for visiting artists and education programs. The pipes will all be back in place by the end of summer 2014, and Portland will celebrate this happy ending with a gala concert on September 27 with Cornils, Wanamaker Grand Court organist Peter Richard Conte, and full brass choir and percussion in a specially commissioned celebratory work by the organist and composer Carson Cooman. “It will be a wide-ranging program, which will highlight the immense tonal and dynamic range of the Kotzschmar, along with its wonderful ability to work symphonically with and without other instruments,” Cornils said. The organ will also be heard in Janáček’s Glagolitic Mass with the Portland Symphony Orchestra, founded in 1923, on September 30.

The story of Portland’s municipal organists is as full of cliffhangers as the history of the organ itself. John Morgan, who succeeded Macfarlane in 1919, resigned unexpectedly two years later. He left town with a woman after convincing her that her husband was not the Portland engineer he appeared to be but actually the Mexican bandit Pancho Villa. The city then persuaded the famous Edwin H. Lemare to take the job, but he lasted only until 1923. That year, the municipal music commission then in charge of administering the organ program asked him to play hymns for a community service before his contracted ten Sunday afternoon recitals a year (in addition to twenty-five evening recitals). They wanted him to take a salary cut besides. “I was assured by the commission which engaged me that such services were never expected of me,” he objected; “The reason for the attitude of the present commission is, so I am informed by its chairman, lack of funds, owing to the previous commission’s engaging such expensive artists as the great Russian basso Fyodor Chaliapin at the last winter concerts.” In a huff, Lemare went off to Boston and then Chattanooga—there were plenty of municipal organs in those days, especially in cities too small to support orchestras (today only Portland and San Diego, with the outdoor Spreckels Organ, Austin Opus 453, still have them).

Lemare’s successor, Charles Raymond Cronham, stayed until the spring of 1932, when the commission, by this time in a real financial crisis because of the Great Depression, dismissed him and persuaded Macfarlane to come back for another term. Cronham insisted that the job was still his, and little wonder—he earned more in 1930 than the superintendent of schools. There was a standoff until the end of May, when Cronham threw in the towel, but then the city council refused the music commission’s request for money to pay Macfarlane. Bickering continued until late 1933, when the exasperated city council voted to abolish the commission. Macfarlane soon decamped, and Alfred Brinkler, an Englishman, was named municipal organist in 1935, keeping the job until 1952.

The organ’s troubles began during the tenure of his successor John Fay in 1968, when the City Hall auditorium’s stage was enlarged by moving the organ back 15 feet. The movers jacked the huge Universal Air Chest off its foundations, put the entire 30-ton framework on wheels on steel rails, and rolled it, façade and all, out of the way of the construction crews. A 10-foot section of the chest had to be removed to make room for a chimney from the auditorium’s boiler room before the organ was trundled back, and a 32 Magnaton rank whose 32 pipes would not fit in the new location was removed, and later lost. During all the moving, the 12 large-scale 32 Contra Bombarde pipes either fell or were knocked over, wrecking their metal resonators.

Without some of its deepest bass sounds, the organ was put back into playing order, but soon city funds were again running so short that funding for concerts was cut off. In 1971 the city’s Director of Aviation and Public Buildings (!) recommended that the Municipal Organ Department be shut down. That was staved off when Fay and fellow organists raised enough money privately for at least a few concerts to continue. Douglas Rafter, who succeeded Fay in 1976, persuaded donors to give money to gild the façade pipes, but the city council, still strapped, made clear that this time it really was ready to abolish the department and eliminate his post. He resigned before that happened, but it did, in 1981.

At that low point, the mayor of Portland was Pamela Plumb, whose husband, Peter S. Plumb, was an attorney—and an organist. Encouraged by her spouse, Mayor Plumb kept the organ alive, but despite the heroic efforts of its acting curator, Burt Witham, things were touch and go. When the Boston Symphony Orchestra organist, Berj Zamkochian, brought a group of people from Kennebunk one Sunday morning to see and hear the organ, he had to apologize for its condition—wheezing and ciphering, many notes not playing. One visitor, Abbott Pendergast, was moved to bring a check for $10,000 for the restoration of the organ and present it to Russ Burleigh, the manager of the Portland Symphony, on whose board Peter Plumb also served. The two of them decided that the best way to save the organ would be an independent group of supporters that, with the blessing of the city council but not dependent on it for funds, would take over financial responsibility for the organ and hire the municipal organist. Burleigh came up with its name, and FOKO was born on November 21, 1981, with Plumb as president and Burleigh as treasurer.

They hired a Portland organbuilder, David Wallace, to start repairs, one division at a time. “Less than 25% of the manual ranks worked,” Wallace later recalled. “The organ was choked with a thick layer of sooty dust and had so many air leaks that the softest stops could not be heard at all.” The windchest had never recovered from losing its base in the 1968 move. But for quick fixes and ad hoc repairs, funds began to come in, from the city as well as from private donors, and Wallace could begin work. He built wooden resonators on top of the bases of the 32 Contra Bombarde pipes that had been wrecked, and put them back into the organ. As FOKO’s archivist, Janice Parkinson-Tucker, writes, “In ten years FOKO raised enough money that 90 percent of the organ was restored and tonally preserved.”

Ray Cornils became municipal organist in 1990 and soon became the personification of what the Kotzschmar Organ means to the city, through innovative educational and children’s programs and an annual “Christmas with Cornils” with organ, brass, handbells, and other instruments. A $9.7 million remodeling of the City Hall auditorium was to begin in 1995, however, requiring the removal of the stage organ once again, this time for two years. Cornils and the Friends took the concert program to St. Luke’s Cathedral on State Street, with its E.M. Skinner organ (Skinner Organ Co. Opus 699, 1928), and Wallace and the Organ Clearing House stored the Kotzschmar pipes in a nearby warehouse. Other work rebuilt the missing ten feet of the windchest, with pneumatic relays and solid-state controls. The 32 Contra Magnaton that had been removed in 1968 was replaced with similar pipes that came from another Austin organ, Opus 279, at Smith College. 

The reconstituted Kotzschmar organ was brought back and inaugurated again on April 22, 1997, in the hall, renamed Merrill Auditorium. The following year four donors, Anita and Charles Stickney and Sally and Malcolm White, gave $130,000 towards the purchase of a new Austin five-manual console, the fifth in the organ’s history.

But all the quick-fit patchwork over the years was not holding together for the long term. Within ten years, the giant windchest was leaking so much air that it was beginning to sound like a hovercraft. Working inside, technicians found that relays and contacts controlling the pipes above were corroded and unreliable. The pipes themselves were once again full of dust, and the voicing out of regulation. Metal fatigue let some pipes collapse on themselves. 

The pedal bass stops that had been damaged and repaired were troublesome, and some of them could not be tuned. In early 2007, the FOKO board had raised some money and wanted to add a couple of new bass voices. But, as John Bishop, its organ committee chair, recalled, “We got an expert who came, with others, and inspected, but they said they couldn’t make additions to the organ because it was in such poor condition.”

What to do? The board decided to ask a panel of experts, who came that August. Its members—Peter Richard Conte; L. Curt Mangel III, curator of the Wanamaker Organ; Jonathan Ambrosino, organ expert and consultant; Thomas Murray, university organist and professor of music at Yale University; Nicholas Thompson-Allen and Joseph F. Dzeda, both of the A. Thompson-Allen Company, the curators of the Skinner orchestral organ in Yale’s Woolsey Hall auditorium; and Walter Strony, a noted theatre-organ performer—agreed unanimously in two days of deliberations that the Kotzschmar Organ was a national treasure with a global reputation, and recommended that FOKO should commission a thorough survey of how to dismantle, clean, repair, and rebuild it, and how to raise the money. 

The board then hired Ambrosino to do a thorough study of what needed to be done, and Rubinstein and Plumb formed a fundraising campaign committee and began training volunteers. They quickly realized that having the project completed by 2012 would be impossible, and decided to make the centennial that year a festival that would launch the start rather than the completion of work. “We knew we had to raise at least $2.5 million, and we decided on a two-pronged strategy,” Rubinstein said; “Peter Plumb had great access to the city council, and when we approached the city, that did the trick.” In September 2011, the mayor then, Nicholas M. Mavodones Jr., and the rest of the city council voted to issue $1.5 million in bonds, $1.25 million to be matched by FOKO and the rest to make additional small improvements to Merrill Auditorium. “It wasn’t really debated at all,” said Bob Keyes, a Portland Press Herald reporter. “Nobody suggested that better things could be done with the money. The organ has always been universally supported.” 

Four companies bid for the job after FOKO issued contract specifications, and it went to Foley-Baker, which had had experience dealing with work in busy auditoriums before, with the restorations and renovation of the Boston Symphony Hall Aeolian-Skinner and the Duke University Chapel Aeolian instruments. When the last note was played at the Kotzschmar’s centenary gala on August 22, 2012, Foley-Baker technicians came dramatically onstage and started taking down pipes. Later, Mike Foley, the company’s president, observed, “I don’t think we’ve ever worked on so high-profile an organ that was in such tough shape.” 

The Friends and Cornils knew that the work would take two years and hit the road with educational outreach programs in schools, “Christmas with Cornils” and “Bach Birthday Bash” evenings in churches in Portland and other cities, and much else, to make sure nobody in Portland would think the Kotzschmar was not coming back. As the renovation progressed—the new air chest, large bass pipes, and expression boxes were all installed and work on the Echo and Antiphonal divisions was completed during the summer of 2013—they also hosted visits and crawl-throughs so that Portlanders and other donors could see what their money was doing.

The work this time is meant to last another century. Besides cleaning (especially impressive with the façade pipes, once again gleaming gold), re-regulation and some revoicing, the changes in the specification will be especially noticeable in the bass ranks of the pedal. The 32Contra Magnaton—only 12 pipes—from Smith College had never tonally fit in with the rest of the organ, and some of them had been badly damaged. They have now been put in storage behind the organ, replaced by twelve new wood Haskell basses that extend the organ’s original 16 Open Wood stop, now renamed, to 32. Another new stop, a metal Principal, also plays in the Pedal at 16′, 8′, and 4, as well as on the Great at 8.

A 32 reed stop with only half-length resonators, the Contra Tuba, has been removed, and new full-length 32 Contra Bombarde pipes with industrial-strength metal resonators replaced the wooden ones Wallace had supplied decades ago. A new V-rank Mixture in the Great replaces a IV-rank Mixture donated in 2002. The Swell has additions of a 4Octave and a 4 Clarion. 

The numerous tonal percussion stops above the Solo division have all been completely rebuilt and reconditioned, and the non-tonal cymbals and drums have been relocated to a position above the Orchestral division, along with some new toys: Birds, Car Horn, Door Bell, Train Whistle, Fire Gong, and Hoofs, among them. The five-manual console has been completely rebuilt and renovated.

All in all, it amounts to the glorious rebirth of a great American cultural monument. “The city of Portland is extremely appreciative of our community’s support, and of the Friends of the Kotzschmar Organ for being such great stewards of this historic instrument,” said the city’s current mayor, Michael F. Brennan; “We look forward to the return of this city treasure.” 

—Craig R. Whitney

 

Cover photo credit: Len Levasseur

With appreciation for Janice Parkinson-Tucker’s Behind the Pipes: The Story of the Kotzschmar Organ and Hermann Kotzschmar: An Appreciation, published respectively in 2005 and 2006 by Casco House Publishing of South Portland, Maine.

M.P. Rathke restores 1897 Möller Opus 188

Zion’s Lutheran Church, East Germantown, Indiana

Michael Rathke

A native of Indiana, Michael Rathke received his early organbuilding training with Goulding & Wood, Inc. He subsequently served a formal five-year apprenticeship plus a further two journeyman years with C.B. Fisk, Inc. In 2002 he traveled to England to work with Mander Organs, assisting with the refurbishment of the 1871 Willis organ in London’s Royal Albert Hall and the restoration of the 1766 George England organ at the Danson Mansion in Kent. Upon his return to the United States in 2004, Rathke established his own workshop, where his focus continues to be the building, restoration, and conservation of fine mechanical-action instruments.

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first visited Zion’s Lutheran Church in 1986, near the beginning of my organbuilding apprenticeship. I recall surprise in discovering that the venerable M.P. Möller, with whose plentiful local electro-pneumatic installations I was familiar, had once built mechanical-action instruments. If Zion’s organ were representative, Möller’s tracker output had clearly been more than respectable. Apart from a stiff key action, the organ was a pleasure to play, and its 16 stops made a grand sound in this relatively small church.

My next visit came 25 years later, shortly after setting up my own workshop nearby. On this occasion I was less struck by the Möller’s quality than by its evident deterioration. The organ looked fine, having recently received cosmetic repairs; its basic sound also remained fairly convincing, if not precisely as I remembered. But mechanically, the organ was a mess. The key action was heavy, sticky, and unpredictable; both manual windchests were suffering from obvious and severe sponsil damage; and the two reservoirs (supply-house units that had replaced the original double-rise) were living on borrowed time. Ciphers that could not be rectified abounded; other notes would barely play because their channels had been excessively bled to alleviate sponsil ciphers. The parishioners of Zion’s remained proud of their historic organ, admired its sound, and affirmed that it had served well since arriving in 1933 from a neighboring church. But it had also been an ongoing maintenance challenge. This vigorous but small congregation was understandably weary of spending money at regular intervals and being assured time and again that the organ was now “good as new,” only to find that each assurance had been optimistic, at best. 

When we were asked to take over the organ’s routine tuning and maintenance, we were also charged with making appropriate long-term recommendations. Our first was simply a year of watchful waiting, during which we proposed to carry out touch-up tuning and minor repairs but to do no major work, striving to keep near-term maintenance spending to an absolute minimum. We were thus able to observe the Möller through a full cycle of heating and cooling seasons, especially important given its location partly within an uninsulated organ chamber. This evaluation period also allowed the church a welcome respite from excessive cash outlays and to consider, for the first time, comprehensively restoring its fine but long-suffering pipe organ.

Several things soon became apparent. First, the 1933 relocation from St. Paul’s Lutheran in nearby Richmond—carried out by “two farmers and a mechanic,” according to local tradition—had begun the instrument’s woes. The movers had clearly been competent general craftsmen, but they appear not to have been trained organbuilders. Second, the masonry chamber within which some two-thirds of the organ resided was not well sealed, leaking cold air in winter and hot air in summer, along with the odd bit of blown snow and rain. Third, although the chamber tone opening was more than ample and allowed good tonal egress, the chamber itself was almost too small for the organ it enclosed. The pedal chests had been wedged in at contrary angles, with key action run cross-lots and cobbled together from an assortment of wood tracker stock and soft copper wire. Fourth, the movers had provided absolutely no tuning or maintenance access. To carry out such basic operations as adjusting key action nuts required removal of most of the pedal pipes; to tune the Oboe necessitated either the removal of façade pipes or a precarious climb high above the pedal division.

During this year-long interim, Zion’s organ committee wrestled with a number of options and contending opinions from parishioners, some of whom felt strongly that it was time to “stop pouring money down a black hole, discard the old Möller, and replace it with an ‘up-to-date’ electronic.” While congregational sentiment ran generally against this course, especially among clergy and musicians, many felt rebuilding the Möller or selling it outright would make the most sense. Others in this 190-year-old church advocated a comprehensive restoration, emphasizing the organ’s history, accumulated stewardship, and importance to the fine music program for which Zion’s was known. The church solicited bids for all options, each of which was studied and debated in detail.

Following a vote by the entire church membership, M.P. Rathke, Inc. was awarded the contract for a full and strict mechanical restoration of the Möller. The organ committee chair later explained that we had tendered the winning bid in large part because it was also the low bid, the cost of comprehensively restoring the Möller being significantly less even than a modest electronic to replace it. (The previous sentence is worth re-reading for anyone fortunate enough to possess a historic instrument from any builder.)

During the course of restoration the organ was dismantled in its entirety. Pipework, which upon initial inspection had appeared clean and in relatively good condition, was stored in the church fellowship hall; everything else was taken to our workshop for cleaning, refurbishment, and repair. While in-shop work was proceeding, parishioners were busy tuckpointing, insulating, sealing, caulking, and painting the organ chamber. They also removed carpet from the choir area in front of the organ, sanded and refinished the yellow pine floor below, and invested in a simple humidification unit, built into the existing forced-air HVAC system.

Physical repairs, reinforcement, and reconstruction 

The mechanical restoration was labor-intensive but relatively straightforward. We discovered that sponsil failure had been caused not only by the common condition of overheated, dry winter air, but also by sagging at midpoint of both manual windchests owing to glueline creep. Grid sponsils had thus opened on their undersides like the folds of an accordion in response to 115 years of gravity. After patching and regluing the sponsils, we provided reinforcement to the grid rails of both manual chests to prevent future deflection and to ensure that sponsil repairs would remain permanent. Keyboards were cleaned, flattened, polished, and rebushed; key tails were refelted and releathered. The Swell to Great coupler was comprehensively refurbished. Drawknobs were cleaned and relacquered, stop jambs were rebushed, and a purpose-made rotary blower switch (replacing a massive and unsightly industrial knife switch) was manufactured and applied to the old Bellows Signal stopknob. Kristen Farmer of Winston-Salem, North Carolina, was engaged to strip the many layers of flat black paint that had been applied to the nameboard and to carry out a painstaking restoration of the original silver-leaf stenciling (Photo 1). Five components required remanufacturing, either in full or in part:

1. Double-rise reservoir—It is clear that the organ’s original 5 x 8double-rise reservoir survived the 1933 move to Zion’s along with the rest of the instrument. But in the early 1960s the old reservoir was cut into pieces and replaced by a pair of small and inadequate supply house units, likely because of the difficulty of carrying out proper releathering within the extremely tight confines of the chamber. Most of the old reservoir was discarded at that time, but a few pieces were reused as walkboards, bracing, and a jury-rigged post shoring up one corner of the organ’s framework (ironically, replacing a structural post that had been hacked away to gain demolition access to the old reservoir).

Replicating the reservoir turned out to be less difficult than envisioned, for enough fragments remained that we were able to determine all dimensions and relevant construction details. After developing a working design, we entrusted the actual fabrication to
J. Zamberlan & Co. of Wintersville, Ohio (Photo 2). I first met Joe Zamberlan in 1989 during our respective apprenticeships with Fisk and Noack; our similar training and philosophies have since led to collaborations on a number of projects, Zion’s being but the most recent.

2. Pedal key action—When the Möller was built for St. Paul’s Lutheran in 1897, its internal layout was fairly typical: the Swell stood directly behind the Great at impost level, with pedal chests located near floor level, one on the CC side and the other on the ## side (Sketch A, p. 28). At Zion’s, however, this configuration was impossible owing to the absence of space on the ## side. The 1933 movers thus placed all pedal resources on the CC side, where an L-shaped chamber configuration afforded almost enough room.

However, the Zion’s chamber also required the Pedal chests to be located farther toward the back wall (away from the player) than at St. Paul’s. The original action had employed a unique rollerboard, with cranked arms below the pedalboard and rollers running straight back from the keydesk; trackers had then continued at right angles to the Pedal chests. With the chests forced rearward, the 1933 movers chose not the preferable solution of extending the rollerboard and maintaining the original geometry, but rather the Rube Goldberg solution of chiseling away part of the chamber wall and running trackers at a 45-degree angle (Sketch B, p. 28). This somewhat counter-intuitive approach did get the job done, more or less, but it also reduced tracker motion by nearly 50% and imposed undesirable friction and lateral stresses on the Pedal action. We constructed a new rollerboard—essentially a “stretched” replica of the original (Photo 3) utilizing every scrap of old material we could salvage—and installed it in a manner consistent with Möller’s 1897 design (Sketch C, p. 28.)

3. Pedal winding and stop action— The asymmetrical chamber at Zion’s prompted the 1933 movers to choose yet another unusual solution. Because the Bourdon 16 chest was slightly too long to fit the available space, it was jammed in askew; the slightly shorter Flute 8chest fit alongside with no difficulty. Both pedal chests were then served by the same key action run, but winding was less straightforward because each chest employed ventil rather than slider stop action. Thus two wind ducts were required, but only the 16 Bourdon chest could be winded easily. Undaunted, the movers ran a second galvanized duct straight through the Bourdon chest rollerboard (!), cut a rough hole in the 8 Flute chest bung board, inserted the duct, puttied it in place, and then located stop action ventils as best they could. Among other drawbacks, this clumsy arrangement made impossible the removal of the Flute chest bung board for maintenance. (Photo 4) The 2013 solution entailed attaching both stop-action ventils to the reservoir (their original location), constructing new poplar wind ducts to match remnants of the originals, and installing in a manner consistent with other Möllers of the period. (Photo 5)

4. Floor frame and building frame replication—During the 1960s, the Möller underwent a rough removal of portions of its floor and building frames to facilitate demolition of its original double-rise reservoir. Instead of reinstalling the load-bearing post, beam, and floor frame, workers simply nailed up scabs of material left over from the old reservoir, which at best provided crude and insufficient support. (Photo 6) We manufactured and installed replicas of the original floor frame and building frame, taking care to match wood species and copy joinery techniques from the rest of the instrument. 

5. Replica reservoir placement and Great wind duct re-routing—During its time at Zion’s, the Möller’s supreme drawback had been a lack of maintenance access. The general culprit was a narrow (82′′) chamber opening, compared with the width of the organ’s main internal structure (80′′), but specific obstacles included the location and orientation of both the original double-rise reservoir and the Great wind duct.

The 2013 solution was twofold. First, we turned the new reservoir 90 degrees from its original orientation, which allowed us to respect the essential layout of the original wind system while simultaneously opening a clear access path into the organ. (Sketch C) The end-on positioning of the new bellows will also make possible its easy removal for future releathering, as opposed to the crosswise orientation of the original, whose zero-clearance installation in 1933 surely contributed to its eventual demise.

The Great wind duct posed a more perplexing challenge. The original duct was intact in 2012; unfortunately, it completely blocked the only possible service access into the organ. The revised duct now exits the reservoir, crosses under the maintenance walkway, rises vertically, crosses back over the walkway, and finally makes a 90-degree turn forward to enter the Great pallet box. Although the new duct’s construction is somewhat complex, every effort was made to replicate winding characteristics of the original: routing was kept as direct as possible, and cross-sections were deliberately made slightly oversize to compensate both for increased duct length (an additional 19′′) and for necessary additional twists and turns.

Tonal restoration

Successful restorative voicing depends on a number of factors including sufficient intact material, the restorer’s familiarity with other instruments of the school and period, a cautious and deliberate approach, and especially an agenda-free willingness to allow pipes to tell the voicer what they want to do rather than vice versa. In the following paragraphs we will describe the Möller’s altered tonal state in 2012, outline its evaluation, and summarize how we undertook to reconstruct the 1897 sound.

In 1986, Möller Opus 188 still possessed many of the sonorities that inspired worshipers almost a century prior. By 2012, some beautiful sounds remained, although in greatly attenuated form. The exact cause and timing are difficult to pinpoint, in part because church records from the period are sketchy, but also because of the involvement of so many different technicians, some of whom attempted experimental voicing in a manner both curiously random and spectacularly unsuccessful. The physical evidence furnished by the pipes themselves in 2012 seems the most reliable record and will be related here.

All wood pipes were in essentially original condition, requiring little apart from minor regulation and physical repair. The organ’s sole reed stop—a sweet and assertive Oboe and Bassoon 8—was likewise in decent physical shape apart from some badly torn tuning scrolls. It had undergone tonal work in 1970 by a local technician who, incredibly, chose to sign each C resonator in block capital letters incised with an awl. Fortunately, his voicing efforts were limited to lightly kinking and roughly cross-filing numerous tongues, both of which steps were reversed in 2013. The entire organ had unfortunately been repitched in 2000 to A-440, predictably choking off many reeds; restoring the original pitch of A-435 helped greatly in recovering the Oboe’s stability, promptness, and robustness of tone.

The metal fluework was a mixed bag. On the plus side, almost all interior pipework was physically intact, if not tonally unaltered. Pipes that were slotted in 1897 happily remained so; pipes originally cone-tuned had been fitted with sleeves but fortunately left close to their natural speaking lengths, so the net tonal effect was negligible. Numerous feet had collapsed from years of heavy-handed cone tuning and the use of thin foot material in the first place; we repaired this damage as a matter of course.

On the minus side, many inside pipes had been randomly altered by a variety of bizarre procedures. About a dozen lower lips had been pinched tight against the languids to where only the original coarse nicking allowed wind through the flue; these pipes murmured more than spoke. (This curious method was limited primarily to the Quintadena bass of the 8 Aeoline.) A distressing number of windways had been aggressively filed open, removing significant material from both languid and lower lip. Upper lips of many mid-range principals had been torn and distorted; some appeared to have been gnawed by rats. Most front pipes, recipients in 2000 of a fresh coat of gold paint, barely spoke in 2012. While the paint job itself was competently executed from a cosmetic standpoint, obvious pre-existing damage had been simply painted over. Examples included out-of-round pipe bodies, dents, missing or broken tuning scrolls, collapsed lead toes, broken ears, and hooks held on by little more than a vestige of solder. Most front pipe windways had also received a generous infusion of paint (!), completely clogging the original nicking and materially reducing flueway cross-sections. Many dangled from their hooks, with wind leaking audibly at collapsed toes; this latter defect became evident only after the friction tape applied in 2000 as a band-aid repair dried out and began to unravel. Zinc conveyancing from the Great windchest was damaged or missing in many instances, causing weak or dead notes; a smooth dynamic transition between façade pipes and their interior continuations (Great Open Diapason, Dulciana, Octave) was nonexistent.

At this point we faced a critical dilemma. On one hand, we had been hired only to restore the Möller mechanically and to perform minor pipe repairs. Wholesale restorative voicing and major pipe repairs were neither contemplated nor included in the contract price. On the other hand, some pipe damage and tonal alterations became clear only after the restored action and wind system allowed pipes to be heard under full wind and precise control. We faced an uncomfortable choice between simply fulfilling the terms of our contract—delivering a perfectly functioning but poor sounding instrument—or moving ahead with necessary tonal work for which we could never be fully compensated. We ultimately chose the latter, not because it was a sound business decision—it was in fact a terrible business decision—but because of the virtual certainty that, if we didn’t, no one ever would. Then this fine and rare pipe organ, mechanically sound but tonally compromised, would likely be discarded eventually. (It is axiomatic that tonally ugly instruments are seldom preserved, no matter how well they function.) In the end, we simply couldn’t bear the thought. And so we prayed, put our noses to the grindstone, and forged ahead.

We tackled the façade first, essentially moving our pipe shop into the Zion’s sanctuary for a full month. Most of the 33 large speaking front pipes required rounding up on large mandrels, as well as removal of visible dents. Components such as ears whose proper reattachment would have involved soldering—impossible without scorching the gold lacquer —were repaired using clear epoxy. The most difficult operation was removing the enormous amount of paint that in 2000 had been sprayed down into the windways, filling in nicking and coating languids and lower lips with an unwelcome layer of crud. Our front pipe work was accompanied at all times by moderate sweat and considerable sotto voce profanity.

Inside pipes were in some ways easier because they were smaller, but there were also many more of them. A few had to be completely remade; a hundred or so more received careful corrective voicing to match their untouched neighbors; a few hundred more required little apart from cleaning, re-prepping, and normal regulation for tone, power, and speech. The final result is as much a testimony to Möller’s original pipemaking and voicing as to our care in resurrecting them.

Have the results repaid our efforts? On the one hand, it is not too much to say that Möller Opus 188 is once again mechanically reliable and tonally impressive, with a richness and versatility that compare favorably with the best of New England work from the period. As restorers, we are exceptionally proud of this magnificent pipe organ we have labored to bring back to life. On the other hand, ours is admittedly the pride of parents, or at least foster parents, and thus similarly subjective. The final assessment must rest with history, which will be informed by countless organists who have yet to experience this remarkable and historic instrument. We therefore encourage all interested readers to visit Zion’s Lutheran Church, to play and listen, and to decide for themselves. Especially we invite you to share with us your reactions and impressions. 

Restorers of the Organ

Joey Jarboe

Caleb Ringwald

Nicholas Ringwald

Paul Rathke

Michael Rathke

Special thanks to Fritz Noack, Christopher Sedlak, and Timothy McEwan.

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