M.P. Rathke restores 1897 Möller Opus 188

From the organbuilder

While our firm has been very prolific as a builder of new instruments since our founding in 1973, our company also has been very significant as a rebuilder and maintenance firm. So in 2011, when our firm was invited to Tallowood Baptist Church in Houston, Texas, we approached a situation that required all of our skill sets.

A four-manual, 84-rank instrument by another firm had been contracted years earlier and was installed in their new sanctuary between 2008 and 2011. The church was having numerous concerns about the organ after it had been installed. There were mechanical and performance issues, but even more than this, the organ simply did not support their worship. 

Under the direction of the Reverend Carlos Ichter, minister of music, a number of pipe organ builders and consultants were invited to provide an assessment of the organ. The “solutions” given by others ranged from accepting it as it was and trying to increase wind pressure to completely starting over. With the considerable cost, this was not a consideration the church could contemplate, and accepting it as it was would not be an option.

We were asked if we could look at the organ to determine if we could find a way to make the organ a success and what it would require. As we studied the organ and researched the church records, we found numerous contracts, changes, and alterations that had occurred in the design of the instrument from its inception up to when it was installed. Without belaboring the point, this told an interesting story and explained the footing the church took with negotiations going forward, where they had to question everything that they were told.

We started our formal study of the instrument by bringing a team of eight of our staff to the church for one week. We studied the stoplist and scaling of the organ, the chest actions, the winding system, the expression shades, the organ console, the electrical system and relays, and the organ chassis as a whole. We dissected the internal workings of the organ and to better know the pipework, took the time to tune the organ. Next, we voiced some samples of the existing pipework to explore the latitude available for change.

The placement of the organ was in organ chambers in the front of the chancel behind a façade of 32′ pipes, and in a rear antiphonal. The chancel organ chambers sit high in the sanctuary with relatively small tone openings. Portions of these chambers have significant tone traps. The layout and placement of the pipework and chassis acted as physical barriers to the tonal egress of other stops in the organ. There were multiple instances of bass pipes being placed directly in the front of the chambers and covering the tone openings to a very large degree. 

We started our tonal design with a needs study and development of a clearly written, cogent plan for the musical support role of the organ in the church. Our work was to be a change agent to the development of an eclectic instrument that could take part in all forms of music including choral and congregational accompaniment, its role with orchestra, and service playing.

Much of the flue pipework in the organ was of decent quality and well built. However, the organ had a number of individual symphonic, orchestral-oriented stops—which, while beautiful, had been allowed more influence on the overall specification at the expense of a solid foundational accompaniment core. We felt that through reallocation of the flue resources we could accomplish the artistic considerations of a revised specification, while preserving many of the resources in a fiscally conservative manner. 

To begin our work, the pipework and console were removed to our workshop to be refurbished for the new specification. We remanufactured the drawknob jambs to include an entirely new string organ, replaced all of the drawknobs and engraving, replaced the tablet rail, and relocated the combination control panel to a central location so it could easily be seen by the organist. We also made changes to the console expression shoes and pedalboard to conform to AGO specifications, rewired the piston sequencer to function in a conventional manner, and added several pistons to the organ for performance features.

The specification contained a large number of slotted stops, including strings, harmonic pipes, and mixture compositions. The slotting exacerbated the fifth at the expense of the unison pitch and became unstable at a pressure that the pipe mouth cutups couldn’t handle. This third harmonic of the series was pervasive in all of the larger massed flue choruses. Through additions, stop exchange, reallocation of pipework, re-pitching and revoicing, we were able to reinforce the unison registers and improve treble ascendency.

The organ as it had been conceived included a partially enclosed Great. This had placed the flutes and reed of the Great division in the rearmost location of the entire organ where the dynamics were diminutive at best. We decided to abandon this location for a chamber next to the Swell and Great divisions that could speak directly into the sanctuary. This new unenclosed Great location allowed the diapason, flutes, and reed to speak unimpeded into the 2,200-seat room. This projected their full color and harmonics without a loss of dynamics. In the rightmost chamber location, we added to the independent resources of the Pedal division and extended the compass of two Pedal registers, so they could be drawn into the Great as secondary manual registers, balancing out the 8′ fundamental tone from both sides of the chancel.

Many of the strings throughout the organ were orchestral in nature, and small scaled. These thin string stops did not support choral and congregational accompaniment or blend well with the principal and flute chorus fonds. In our design, we decided to gather these romantic resources into an enclosed string division with the inclusion of an 8′ Tibia and 8′ Vox Humana. The movement of these stops from the Great, Swell, and Choir allowed room to add larger divisional strings and additional foundational flue resources. 

The Antiphonal division was enlarged with an independent 8′ Rohrflute. Included with this division are 16′, 8′, 8′ registers to the pedal. The result proved very useful for providing reinforcement and sculpture to the chancel Pedal in the room acoustics.

The organ reeds were generally of a darker color. Some of the organ reeds had been designed for another instrument and had been repurposed and modified for this organ. In addition to the sound of the organ reeds, which was not conducive to our tonal vision, there were a number of loose shallots, and tongue and wedge issues, and tongues that created voicing and tuning problems. Due to differing wind pressures, it was not possible to consider moving reed stops from division to division in support of the revised specification. At the completion of our work, all of the reeds had been rebuilt or replaced. 

The largest solo reed in this organ is the 8′ Tuba Mirabilis. Built of copper and installed as an “en Chamade,” it had been on 24′′ wind pressure, which was too commanding for the sanctuary. It was re-tongued and revoiced on 19′′ wind pressure. Even revoiced, the horizontal focus leaves it as a commanding reed but with greater blending use. We added an 8′ Tromba Heroique stop to the Solo division as a scalable dynamic registration option. With the Solo expression box open it can be a commanding solo stop, but closed can be used as a large ensemble chorus reed.

The Pedal did not have the gravitas that was required of it. The 32′, 16′ Violone unit and 16′ Principal in the façade were revoiced to better fit the room. The 16′ Major Bourdon was rescaled with higher arched cut-ups added to allow more foundational weight. In the Pedal, we added several additional 16′ registers, additional 8′ stops, and a large mixture. In the case of the 32′ reed registers, they had subdued speech and colors that were not cohesive with the final specification as we envisioned it. This became a moot point, as there was no room to relocate these stops. We replaced these extensions with digital voices, which, in this instance, was a better tonal choice. 

The internal layout of the pipework, windchests, winding system, expression shades, and chassis blocked sound. Additionally, there were portions of the organ where access for tuning and maintenance was very difficult. We found places in the organ where some individual pipes had been offset and other places where notes had been silenced rather than attempt repairs on individual chest actions. In conjunction with the redesigned specification we addressed serviceability, winding, and tonal egress.

The windchests were built with a proprietary form of electro-mechanical action in conjunction with an internally developed individual electro-pneumatic action. The reason for the blended actions seems to have been the very high wind pressures employed. The measured wind pressures on the organ ranged from 6¼′′ up to a high of 28′′. This is a realm where electro-mechanical action has rarely been used, with typical wind pressures between 3′′–5′′ being the historic norm for most instruments with this type of chest action. Unfortunately, the individual electro-pneumatic actions had very little travel and constricted the flow of wind into the pipe toes. The result was that a large number of bass pipes were starved of wind. As part of a test we stripped off the rubber cloth pouch on one of the actions and rebuilt it to allow greater depth of travel. The result of this test was immediate and noticeable. These valves were removed from the organ and rebuilt for a large number of the bass registers in the organ, including the 32′ Violone and the core 16′ and 8′ foundational registers. 

In our negotiations with the church the façade pipes and its structure were a specific exclusion. The pipes of the façade are from the 32′ Violone, 16′ Principal, and the 8′ Second Open Diapason, as well as a large number of dummy pipes. Our intent was to voice the pipes of the façade, not taking liability for their construction or racking. As the church had reasoned and we had concurred, it was brand new and should not have been an issue. This supposition changed when several pipes of the (horizontal) 8′ Tuba Mirabilis had hooks that had separated and the racking for these pipes had deflected downward. This set of pipes was in the façade hanging directly over the choir members’ heads and became a looming concern. The church asked us to scaffold up the front of the church and survey the condition of the entire façade and its racking. We found a number of problems that had the potential to be safety issues. Over a period of two weeks we scaffolded the front of the church, secured the toeboards, added vertical structure, installed custom steel supports, added secondary hooks on a number of pipes, and properly secured the pipe racks to the structure. 

The original horizontal expression shades were made with edges over half the thickness of the non-beveled part of the expression shades and opened toward the ceiling. This directed sound into tone traps and away from the choir and congregation. These shades had 4′′ of felt on the front and rear beveled surfaces for a total of 8′ of absorptive felt. The tonal result was a shade opening that acted nearly half-closed even when the shades were wide open. In addition to occlusion, the open shades presented a felted wall to the enclosed division and provided absorption for the non-enclosed stops in front of the shades. We replaced all of the expression shades in the chancel divisions. This allowed one-third more opening to the enclosed divisions and reduced the sound absorption of the open shades to a negligible factor.

To generate the high wind pressures called for in the original organ design, there were a large number of blowers feeding into each other to raise the wind pressures. This created internal turbulence, noise, and heat, as well as noticeable flutter in some of the reservoir tops. The leather on the reservoirs was not well adhered and was beginning to separate from the reservoir wood shells. We knew that for the organ to be successful, we would need to redesign the winding system. This was not a small consideration. In the end all of the reservoirs were rebuilt or replaced with new. We were able to reduce the total number of reservoirs from 49 to 31, and reduce the number of blowers from nine to five, total. We also replaced twelve tremolos.

Our full team of pipe voicers were brought to Tallowood where we located a voicing machine and several workbenches outside of the organ chambers in a stairwell. The voicing of this organ was a marathon of setting pipe samples in the chambers and then removing the pipes so that the large degree of work could be performed outside of the chamber. These pipes were then handed back into the organ chambers and tonally finished. In an instrument on multiple levels with eight separate chamber locations and 94 ranks that included 5,598 speaking pipes, this was no small undertaking. We were able to process the pipework in a seamless fashion, trading off table work with in-chamber finishing. Even with these efficiencies, this process still took months of work. We brought up the organ by division and encouraged the church to begin using it in worship services after approximately half of the instrument was completed. Attending services and rehearsals became a way to gauge and focus our efforts. It was exciting for our firm and for the church, as each week there were additional resources made available to be heard for the first time. In a final review of the project, there were numerous changes that we made to the instrument. My notes show 168 separate items, all of which had subsets. I was asked at one point about one of the smaller changes we were making. The question was, “how important will that one change be?” I answered that one change may in and of itself be small in stature; however, the multiplicity of small changes would couple to become a great change. In the end, the choices we made allowed for a successful outcome, where others had not seen this route to success—at least not at a reasonable cost given the degree of change required. A measure of this success, at the end of this project, was that the church’s faith had been restored in pipe organ builders. We would like to thank the congregation and leadership of the church for the faith that they personally placed in us. I also would be remiss if I did not take a moment to thank our staff for their dedicated efforts.

—Arthur E. Schlueter III

Artistic and Tonal Direction

A. E. Schlueter Pipe Organ Company

From the minister of music

The journey to the completion of our pipe organ was not an easy one. When we came to the full realization that our original instrument was riddled with problems, we sought the council of numerous organists and organ builders in order to find a viable solution. The A.E. Schlueter Pipe Organ Company offered us the most attractive option for completion of our instrument. We spent nearly three years addressing numerous concerns, including listening to disenchanted church members and allowing for difficult conversations in committee meetings. Ultimately, the church approved the proposal from Schlueter, and we now have a beautiful, completed instrument. We are grateful for the Schlueter team and the Tallowood members for the completion of this magnificent instrument for the glory of God.

—Carlos Ichter

Cover photo credit: Mark Johanson

John-Paul Buzard Pipe Organ Builders, Champaign, Illinois

Opus 42, St. Bridget Catholic Church, Richmond, Virginia

From the builder

The new organ at St. Bridget Catholic Church in Richmond, Virginia, is the 42nd new organ to come from the workshop of John-Paul Buzard Pipe Organ Builders in Champaign, Illinois. It was completed on October 1, 2013, and inaugurated by Ken Cowan in concert on November 15.

The organ’s visual design was guided by the parish’s desire to reclaim a large stained glass window, which the former organ completely blocked. Pastor Monsignor William Carr, who began his clerical career at St. Bridget as the assistant pastor in the 1970s, remembered the beauty of the occluded window and began discussions with John-Paul Buzard in 2005 about the possibilities. The deteriorating mechanical condition and musical limitations of the previous instrument hastened the desire to proceed. The Great Recession delayed the start of the project until the parish raised all the funds to purchase the organ, as their bishop required. 

The gallery’s floor space is quite limited and the window is large. But, the church’s acoustical volume and musical needs required an instrument of a larger tonal size than that which would have been possible with a traditional design. This required some outside-the-box creative thinking, and resulted in our recommendation that the Great division be suspended over the gallery rail, and that the enclosed divisions be thought of as more a divided Swell than independent Swell and Choir divisions. Area organist Grant Hellmers was invited to consult, and enthusiastically agreed that the design met both musical and architectural requirements. The Great’s profile is kept low in order to keep this portion of the organ below the field of glass. The former heavy wood railing was replaced with a more transparent wrought-iron rail. The two enclosed divisions are located in matching cases on either side of the window. The cases’ designs utilize shapes and details found elsewhere in the Tudor-revival building. The result is that the organ cherishes the window, and the gallery and organ are architecturally integrated into the entire worship space rather than being set apart.

Executive Vice-President and Chief Engineer Charles Eames created an instrument whose physical essence truly flows from the building, therein creating room for a larger instrument than the space would have otherwise held. With the new organ in place, the gallery has an additional 100 square feet of usable floor space for the choir and other musicians, which it did not have previously.

This is indeed a three-manual organ. The three-division design evolved from the original two-manual divided Swell concept. The introduction of the 8′ Claribel Flute into what became a somewhat untraditional Choir division allowed the instrument to take on its three-manual identity. The organ exhibits a far greater variety of tone colors and pitch ranges than is typical of many instruments of its size. And it has the uncanny ability to take on the appropriate tonal characteristics of various historical and national styles to fit the character of the musical composition. All of history informs and directs us in the evolution of our singular “Classically Symphonic” tonal style.

The engineering, mechanical systems, and pipe-making all support the artistic end result. The main manual windchests are all electrically operated slider and pallet chests. The chests for the unit stops have expansion chambers built into the very thick toe-boards, to replicate the winding characteristics of the slider chests. All of the pipes are made of high tin content pipe metal, even in the bass, rather than zinc. The large pipes play promptly without having to use beards. The result is fullness and warmth without any hardness or inelegance of tone quality, all the way to the bottom of the compass.

The church’s acoustics change drastically when the room is filled with people, and the church is nearly full every time the organ is used. Tonal Director Brian Davis ably met the challenges that this condition presents by scaling and voicing the instrument for optimal performance when the room is full. The result is that the organ is never too loud, but it fills the room with sound even when played softly. An entire congregation can be supported in its singing with a single 8′ Diapason; the strings are voluptuous and shimmering; the haunting Flute Cœlestis provides an air of mystery; the Choir reeds provide some of the most beautiful cantabile colors imaginable; the smooth and stately Tuba soars above full organ. Nearly every stop can be used with any other to create a new musical color.

Superior tonal design, sensitive voicing, and painstaking tonal finishing result in the exquisite blend and balance of the individual stops and their choruses, relating to both themselves and to the room. And, as Ken Cowan demonstrated to the delight of his audience, there are many ways that this instrument can render seamless dynamic changes. As is the case with all Buzard organs, symphonic color and romantic warmth never sacrifice sprightly clarity and transparency of tone for rendering polyphonic music. 

The church’s growing music program is under the direction of Allen Bean. The children’s program, which Bean instituted and includes both boy and girl choirs, has performed at the Kennedy Center in Washington, D.C., and Alice Tully Hall in New York City.

Thanks to the staff of Buzard Pipe Organ Builders whose professionalism shines forth in all the work we undertake!

John-Paul Buzard, Artistic Director

Brian K. Davis, Tonal Director

Charles Eames, Vice President and Chief Engineer

Keith Williams, Director, Service Department

Shane Rhoades, Foreman, Production Department and Cabinetmaker

David Brown, Foreman, Service Department

Christopher Goodnight, Master Cabinetmaker

John Jordan, Service Technician

Michael Meyer, Cabinetmaker

Dennis Northway, Chicago area representative and Service Technician

Jay Salmon, Office Manager

Stuart Weber, Senior Service Technician

John Wiegand, Service Technician

Ray Wiggs, Console and Windchest specialist

Jonathan Young, Tonal Department Associate

—John-Paul Buzard

As a first-time voicer on any project, let alone one of this size, the installation of the St. Bridget’s organ was an eye-opening experience for me. The tonal design of the instrument was set before I was brought onto the Buzard team, but I had the opportunity to voice several stops under the tutelage of Tonal Director Brian Davis. Because of the acoustical characteristics of the room, the organ had to have plenty of treble ascendancy while still maintaining warm foundations and good blend. Thus, the higher pitches “sang out” a bit in the voicing room, but the effect in the church is a lively sound, not at all top-heavy but not dark or muffled.

The organ proved an overwhelming success—clear choruses and the proximity of the Great case to the seating area mean contrapuntal music can be rendered quite effectively; the variety of reed colors available lend themselves to solo work as well as forming a striking Swell reed chorus; two contrasting strings in separate boxes add variety to the foundations; and the presence of two cornets, one in the Great, enables the organ to reproduce French Classical music particularly well. However, it is equally adept at handling more modern literature and orchestral transcriptions, as was demonstrated by Ken Cowan at the inaugural recital. 

Throughout the process of voicing and tonal finishing, I was struck by how each installed stop expanded the ability of the organ as a vehicle for improvisation and interpretation of literature. The body of music this instrument will render is indeed large, and with that in mind I went back to Richmond at the beginning of November to record enough music to demonstrate some of its capabilities, including pieces by Guilmant, Langlais, de Grigny, and several major Bach works. All came off admirably, a testament to the versatility of the instrument and the integration of colors not usually found on American organs, such as the large Pedal 4′ open flute.

The St. Bridget’s organ represents a tremendous outlay of time, energy, and planning in pursuit of an instrument that will handle repertoire of any period with a clear but rich sound, and one which I hope the congregation will treasure for years to come.

—Jonathan Young, Tonal Associate

Buzard Pipe Organ Builders

From the director of music

St. Bridget Parish, a Roman Catholic parish of about 7,000 registered members, is among the largest in the Catholic Diocese of Richmond. Established in 1949, with the building completed and consecrated in 1950, the parish has thrived since its inception. 

The church building is Tudor style with Gothic elements. Seating only 500, the church provides five regular Masses every weekend to accommodate parishioners. Four Masses are led by organ and cantor, with assistance from choral ensembles. The Sunday evening Mass is led by piano, guitars, and a contemporary choir.

I became Music Minister at St. Bridget in October 2005. The primary accompanying instruments at that time were a transplanted E. M. Skinner organ, which was ¼-step flat and in need of restoration, and a mid-1920s Steinway M, also in poor condition. The Parish Adult Choir of about 20 singers sang for one Mass on Sunday morning, and the other Masses were led by volunteer cantors.

Since then, the music ministry has grown. The Parish Adult Choir has grown to 35 voices, and choirs for children (absent from the music ministry for more than 30 years) include a Boy Choir of 11 singers, and a Girl Choir of nearly 30 choristers. The Boy and Girl Choirs, using the RSCM Voice for Life Program, have established themselves as important and valued ensembles, and distinguished themselves in performances at the Kennedy Center in Washington, D.C. and Alice Tully Hall in New York City.

As the parish’s music ministry has grown, so has the need for an organ that could accompany an ever increasingly diverse music ministry, in a church whose acoustics change dramatically depending on the number of worshippers in the church.

The installation of our new instrument evolved out of conversation between Monsignor Carr and me in August 2005. The 1920s E. M. Skinner organ that so nobly served this parish since the 1970s, brought here from the now deconsecrated Monumental Church in downtown Richmond, was in need of restoration. Conversation quickly turned to action. Within a few months we had explored restoring and enlarging the Skinner organ, with additions that would give it the flexibility required for our growing program. We also received from John-Paul Buzard a proposal for a new instrument, one that would be tonally designed for our acoustical space, give us the flexibility we need to support choirs, cantors, and congregation, and uncover a great west window that is an architectural feature of the church.

The original design proposed by Mr. Buzard underwent several modifications over the following months. The stoplist was refined, as the organ became slightly smaller in scope than we originally envisioned, yet considerably more flexible. Mechanical components were also addressed in this process (another nod to flexibility), including independent swell shades on two sides of each enclosed division. The design process of this instrument was a delight for me as parish musician. The parish is forever grateful for the work of our Organ Project Consultant, Grant Hellmers, whose wisdom and experience helped define the parish’s needs in an instrument, and brought clarity to the process as St. Bridget personnel and I worked with the Buzard shop in the design phase.

Once the design was finalized, the Buzard shop began to plan the physical design of the instrument, and, under the direction of Tonal Director Brian Davis, began to envision the tonal color of each and every stop in the instrument. Mr. Davis’s ability to take the numbers that represented the (ever-changing) acoustical properties of the church, and to determine scale and timbre of each of more than 2,000 pipes in 38 ranks, producing more than 48 stops, proved to be remarkable. Charles Eames also worked magic, engineering the organ that John-Paul and Brian envisioned to fit into a relatively small space.

Several weeks of voicing accomplished by John-Paul Buzard, Brian Davis, and Jonathan Young brought St. Bridget Parish’s organ to completion. The instrument’s design, its pipes, its mechanicals, the construction of the instrument’s beautiful casework, its installation, its voicing, the work of St. Bridget Church’s own organ project committee, building committee, and staff, altogether required more than 20,000 hours of labor. I believe that even when it was labor bought and paid for, it was a labor of love, and that the Buzard shop always acted with a sense of vocation.

St. Bridget parishioners gave freely of their time to make sure the church was ready to receive the instrument. John McCulla coordinated our efforts with the Buzard shop. Richard Lewis designed the mechanical and electrical components the church provided. Terrence Kerner arranged for the addition of HVAC for the organ gallery. Patrick Ross and the St. Bridget maintenance staff were always on hand to help subcontractors and the Buzard crew with whatever they needed. These parishioners have remained involved even after the organ’s completion to assure the project is truly complete and in keeping with the church’s beautiful architecture.

Several enabling gifts allowed this project to move forward. In all, some 265 parishioners, a relatively small number of our many parishioners, made this instrument a gift to the parish. Additionally, still more parishioners have contributed to the Friends of Music Fund at St. Bridget, to enable an inaugural concert series, so that we can make it a gift to the Richmond community.

Because this platform is here for me to do so, I want to express my special gratitude to our Pastor, Monsignor Carr, who began this conversation more than eight years ago. He envisioned a pipe organ for St. Bridget Parish. He let the donors to the project know of our need. He guided Parish Council, Parish Finance Council, and all who made decisions about the organ throughout the process. And, if there is anyone who delights more in this instrument than I do, it is Monsignor Carr.

—Allen Bean

Minister of Music, St. Bridget Parish

The genealogy of a restored instrument

Andrew Forrest began with Orgues Létourneau Limitée in February 1999 and in his current position as Artistic Director, oversees all of the company’s projects. He travels regularly to meet with clients, architects, and acousticians, as well as to supervise the company’s on-site tonal finishing. Mr. Forrest has a keen interest in the art of pipe scaling and has completed studies of the String division of Philadelphia’s Wanamaker Organ and the 1955 Aeolian-Skinner pipe organ at Winthrop University among others. He served on the local organizing committee for the joint AIO-ISO 2010 convention held in Montréal, and in October 2011, Forrest was elected to the American Institute of Organbuilders’ Board of Directors for a three-year term. He holds a bachelor of arts degree in political science and economics from Carleton University in Ottawa, Ontario. An organist himself, Andrew Forrest has two children and lives in Mont-Saint-Hilaire, Québec.

The present pipe organ at St. James United Church is unique among Montréal’s many interesting organs because much of the organ’s pipework dates back to an 1889 instrument by E.D. Wadsworth & Brothers, Organ Builders. Edward Wadsworth opened his own organbuilding company in Manchester, England, in 1861 after apprenticing with Kirtland & Jardine; his family subsequently continued in the organbuilding trade under various forms of the Wadsworth name until 1946, when the company was absorbed by Jardine & Company of Manchester. Present-day British organbuilding colleagues have suggested that earlier Wadsworth organs with mechanical actions are superior to the later pneumatic examples, but it remains clear that the Wadsworth name never achieved the status of other British builders during the latter half of the 19th century, such as William Hill, “Father” Henry Willis, or T.C. Lewis.

Perhaps sensing new business opportunities, Edward Wadsworth moved to Montréal in 1887 to establish a branch office of the family company at 298 Craig Street (which today is called rue St-Antoine). The company built two instruments in Canada, the first being a small tracker organ of ten stops for Trivett Memorial Church in Exeter, Ontario, in 1888. The second project for St. James Methodist Church (as the church was originally known) was on a grander scale; the handwritten contract dated June of 1888 was for a grand pipe organ of 49 stops with “tractile” key action. The price for the new organ was established at $11,550, less $2,375 for the church’s old pipe organ. For reference, the signing of the Wadsworth contract took place at the same time as construction was ongoing in the workshops of Samuel and Claver Casavant of a 73-stop instrument for Montréal’s Basilique Notre-Dame; the price for the Casavant organ was some $24,800.

With a 32′ flue stop in the pedal division and two divisions on each of the three manuals, the Wadsworth organ was a novel and complex instrument. The two divisions per manual could be played separately, or coupled together by the touch of a thumb piston under each manual. In addition, each manual had its own drawknobs for appropriate pedal stops and a dedicated “pedalier” thumb piston to bring the selected registration into play as one moved from manual to manual. The middle manual controlled the Great and Back Great divisions, while the Solo—in its own swell box—was partnered on the lowest manual with the unenclosed Choir. The Swell and Echo divisions, playable from the third manual, were enclosed together.

A comparison of the 1888 contract to the instrument’s final specification shows that two optional stops—a 16′ Lieblich Gedackt for the Choir and a 16′ Contra Fagotto for the Solo—were added as the organ was being built. Stops were equally rearranged within the specification, presumably for a better musical result: The 16′ Contra Fagotto was moved to the Back Great division with the Great 8′ and 4′ reeds, permitting the reeds to be brought in or retired collectively in a ventil-like fashion via the thumb pistons under the Great manual. The 8′ Vox Humana likewise migrated from the Solo division to the Echo, while the 8′ Gamba and 8′ Voix Celeste stops came together in the Solo from their separated locations in the Swell and Echo divisions respectively.

Lynnwood Farnam served as organist for St. James Methodist Church from 1904 to 1905, and was well acquainted with the Wadsworth instrument. His notebook entry on the organ provides many details on the as-built stoplist and forms the basis for our understanding of the completed 1889–91 Wadsworth instrument. Though Farnham’s pages on the St. James organ are typically meticulous, it is unclear what kind of key action or key actions Wadsworth employed in his instrument; but it seems highly unlikely that the organ had purely mechanical key action. At the least, some form of pneumatic action would have been employed to manage the complexity of two divisions per manual. Farnam does list all couplers as operating pneumatically, with the console having the six usual unison couplers along with sub and octave couplers for the Swell manual, and a Swell to Great Sub coupler.

Unfortunately, the luster literally wore off the Wadsworth instrument at St. James Church within two years of its completion in 1889. The new organ was frequently crippled by problems arising from humidity and heating within the new church building. The church acknowledged this in an indenture document signed with Wadsworth in June  1891, wherein the complaint was also lodged that the organ’s “exterior has not preserved its absolutely fresh appearance.” The agreement offered Wadsworth an additional $1,000 to repair and otherwise complete his instrument, which, according to the document, had already been in place for two years.

The results of this remedial work were proclaimed satisfactory in a letter dated September 23, 1891, from the agreed-upon arbiter, Frederick Archer, to John Torrance, Secretary to the Trustees of St. James Methodist Church:

My dear Sir,

I have this day examined in detail the organ erected by Mr. E. Wadsworth in St. James Church, Montreal with the following results.

I find the wind supply is now ample for every possible purpose, its transmission to every junction of the instrument with uninterrupted “steadiness”. The wind trunks, sound boards, etc. are perfectly air tight and the whole of the mechanism is in thoroughly satisfactory condition.

The repairs have been carefully and substantially done in full accordance with the agreement entered into with him in June last, and with ordinary care and attention, the instrument will, to the best of my knowledge and belief, be now found entirely adequate to all legitimate demands made on it.

. . . I am pleased to be able to report so favourably, but as Mr. Wadsworth has evidently done his work of renovation in so conscientious and thorough a manner, it is but one to him that I could bear witness of the fact. 

Archer was a renowned English organist and choral conductor living in the United States, with a reputation as an expert on pipe organs that extended as far as Montréal; he played three dedicatory concerts on the Casavant organ at la Basilique Notre-Dame in May of 1891.

If the Wadsworth instrument was indeed playing as early as 1889, this raises questions about how such a large pipe organ was built within a year by an organ builder who had only arrived in Montréal a few years earlier. For example, from where did Wadsworth obtain his pipework for the new St. James organ? One distinct possibility is that he purchased pipes from another builder such as S.R. Warren & Sons or from a supply house. Similarly, Wadsworth may have ordered pipes from the family workshops in Manchester, England, and had them shipped to Canada. Having said that, Wadsworth was accused of using old pipework in the new organ for St. James Church, including the Pedal 16′ Trombone and the Echo 8′ Hautbois. Our survey of the organ’s present pipework suggests that some ranks pre-date 1889: the f#19 pipe of the Great 16′ Double Diapason, for example, is clearly scribed “1881”, some seven years before the organ’s contract was signed.

Considering the spatial volume of the sanctuary at St. James’ Church and the organ’s recessed location within the chancel, the scaling of the Wadsworth pipework is surprisingly modest in comparison with the large organs of, say, William Hill. The original Great 8′ Open Diapason approaches the Normalmensur (NM) standard around 4′ C and again in the 1′ octave but never exceeds it. The Great 4′ Principal is consistently two to three pipes smaller than the 8′, and it is only in their uppermost octaves that the Great 22⁄3′ Twelfth (a tapered rank) and 2′ Fifteenth ranks exceed NM. These statements are slightly complicated by Warren’s re-scaling and re-pitching of the original pipework in their later reconstruction, but it remains that the scalings of Wadsworth’s principals and choruses were unexpectedly reticent. The quality of the Wadsworth pipes is unremarkable when compared with the later Warren and Casavant pipes, and while most of Wadsworth’s metal pipes were made from spotted metal, the metal itself is quite thin. The Swell 8′ Viola Ætheria is an extreme example: the spotted metal in the bass octaves is so thin that lifting the pipe carelessly from the top can easily deform the pipe’s body. The effect produced by these moderately scaled pipes sounding on generous wind pressures and having been voiced to fill a large room is one of surprising brilliance and great clarity.

Wadsworth’s wooden stops throughout the organ were unvarying, with stopped bass and tenor octaves that transition to open pipes with inverted mouths at c25, similar to a Melodia. The Solo 8′ Concert Flute and the Choir 8′ Lieblich Flute are traditional in the sense that the open pipe bodies are deeper than they are wide, but the proportions for the Great 8′ and 4′ flutes are notably wide and shallow. The present Choir 8′ Flute Celeste originally served as Wadsworth’s 8′ Echo Flute and also features this type of wide mouth construction. Like the metal pipes, the quality of construction is adequate but unexceptional; the thickness of the wood is consistently thinner than the later Warren pipes, and the quality of the joinery is slightly coarse and uneven.

Though E.D. Wadsworth & Bros. was still advertising in the Montréal area as late as 1902, it is unclear what happened to Edward Wadsworth after the completion of the St. James organ in 1891. Wadsworth did not achieve fame or fortune with the St. James’ organ: within days of Frederick Archer’s note pronouncing the organ complete in September 1891, Wadsworth sent the church trustees a handwritten note requesting an advance of $30 as he found himself “rather short.”

The Wadsworth organ served the church for eighteen years, a period that included Lynnwood Farnam’s tenure as organist. It was replaced in 1909 with a pipe organ by the Warren Church Organ Company, reusing a majority of the Wadsworth pipes, at a cost of $6,000. The Warren Church Organ Company was established in Woodstock, Ontario, in 1907 by Frank, Mansfield, and Russell Warren, and can be considered the last vestige of the once-proud Warren name in Canadian organbuilding.

The Warren organ added a number of new stops and redistributed most of the Wadsworth ranks throughout the instrument. A massively scaled 8′ Open Diapason was added to the Great, displacing Wadsworth’s original to secondary status. The Choir division was enhanced by a new 8′ Cor anglais with free reeds; this stop was likely purchased from a supplier, as its construction details are unlike anything else in the organ. A new Solo division was also provided on some 10′′ of wind and included new Stentorphone, Doppelflöte, German Gamba, and Tuba stops.

It appears Warren provided all-new wind chests rather than reusing the Wadsworth chests; this conclusion is based on Farnam’s description of the operation of the sub octave (G) and octave (A) couplers for the Great division and the general increase in the number of stops per division. The rearranging of the Choir to reside within the same expressive enclosure as the Swell, and likewise the Echo with the Solo, is further confirmation that the 1909 instrument represented substantial change behind the original Wadsworth façade.

The new Warren console of four manuals provided a new level of flexibility for organists, with each piston being adjustable by drawing the desired stop combination and then pulling the piston head out by a fraction of an inch. There were a total of four pistons operating on the entire organ and between three and five pistons operating on each division. The console also featured a pédale à bascule (a balanced pedal) providing a general crescendo and diminuendo effect.

Our examination of the pipework suggests that the pitch of the Wadsworth pipes was sharp of modern concert pitch (A=440Hz). To lower the pitch, Warren moved all of the Wadsworth stops up by one note and provided a new low C pipe for each stop; this served to increase the scale of each stop by one pipe in the process. The Warren company also filled out the gaps in Wadsworth’s numerous short-compass stops, such as the Great 16′ Contra Fagotto, Choir 8′ Clarionet, Echo 8′ Echo Flute, Choir 8′ Dulciana, and the Choir 8′ Voix Celeste.

Warren went beyond re-pitching the organ in some cases and rescaled several ranks, likely to achieve a fuller sound. It is equally possible that Wadsworth himself may have engaged in some re-scaling to suit his purposes, if one allows he recycled older pipework in his 1889 instrument. For instance, the Choir 4′ Flûte Octaviante and Great 4′ Principal ranks both have many pipes marked with three successive pitches, suggesting that the original scale was too small. In the same way, the Swell 8′ Open Diapason and 4′ Octave stops have been rescaled no less than three times by their fourth octave. As with adjusting the scales of various stops, there is no reason to think Warren would have hesitated to increase wind pressures and/or revoice the Wadsworth pipework as needed.

The Warren company was equally revisionist with the organ’s reed stops. The scales for Wadsworth’s original Great reed chorus were surprisingly thin—notably smaller than the Swell chorus—so Warren replaced the Great 8′ Trumpet with a new stop of larger scale. The original 8′ Trumpet was reworked into a 16′ Bassoon for the Swell division, with Warren providing twelve new half-length pipes for the bottom octave. Warren also added eighteen new full-length pipes to complete the missing bass of the Great 16′ Contra Fagotto. In fact, the only Wadsworth reed stops to emerge from the Warren workshops relatively untouched—beyond being shifted up one pipe as part of re-pitching the organ—were the Swell 8′ Cornopean, the Great and Swell 4′ Clarions and possibly the Swell 8′ Vox Humana (which disappeared in 1956). Most of Wadsworth’s color stops were replaced outright, though the 8′ Clarionet was rebuilt with new shallots, blocks, and boots, as well as equipped with new adjustable bells for tonal regulation. The 1889 organ had two oboe stops—the Solo 8′ Orchestral Oboe and the Echo 8′ Hautbois—though Farnam’s notes state that the Orchestral Oboe’s pipes had been “taken out” by the time of his visit. Neither stop survived; the pipes for both the present Swell 8′ Oboe and the Solo 8′ Orchestral Oboe are consistent in terms of construction and materials with Warren’s other work.

Farnam returned to St. James Methodist Church on February 15, 1910, to play the new Warren organ, and his notes again provide useful details about the changes that were wrought. Farnam did not seem entirely pleased with all of the changes made to the instrument, noting that the “32-foot has been quite ruined…” and all of the 2′ stops seemed very “spiky,” especially the 2′ Fifteenth in the Great. He praised the new electric key action, though went on to mention the Swell action was very noisy from inside the instrument.

After nearly thirty years of service from the Warren organ, St. James United Church—note the change in name—signed a contract with Casavant Frères in July 1938 for an organ that reused almost all of the old pipework on new windchests. As stipulated in the purchase agreement, the organ would be installed by December 18, 1938—some five months later—at a cost of $16,000. Wadsworth’s 16′ façade was to be preserved, though Casavant successfully lobbied to have the façade moved two feet towards the nave to accommodate the enlarged instrument. The short amount of time between the contract signing and the project’s anticipated completion may reflect the lingering effects of the Great Depression; it is likewise indicative that Casavant agreed to finance nearly half of the contract amount over a three-year period after the organ had been completed!

Casavant’s Opus 1608 incorporated their state-of-the-art electro-pneumatic windchests with pitman-type stop actions built into the pouchboards for instantaneous registration changes. The compasses of the manual divisions were increased from 61 notes to 68 notes, and the number of pedals increased from 30 to 32 notes. The organ’s wind system was comprehensively redesigned, reusing old wind reservoirs and their cone-valve regulators where practical. A new four-manual console was also provided, incorporating Casavant’s pneumatic combination action and trademark furnishings. Like Warren, Casavant consolidated the instrument’s specification from five manual divisions to four—eliminating the Echo division—and transferred several stops between divisions in the process. The Swell, Choir, and Solo divisions were furnished with independent expressive enclosures, each operated by Casavant’s 8-stage pneumatic motors.

A new Nazard 22⁄3′ made up of stopped pipes was added to the Choir, while a 4′ Violina—made up largely from repurposed pipework—was added to the Solo division. The Pedal division was augmented through new extensions to the existing stops, though the Wadsworth 16′–8′ Violone rank appears to have been entirely replaced in 1938 with new pipes. The original Pedal 16′ Trombone with its wooden shallots was extended downward by twelve full-length pipes to create the 32′ Bombarde stop, with the entire rank sounding on 7′′ wind pressure. The Carillon (or Chimes) tubes were maintained from the 1909 instrument but provided with a new striker rail, and a new 61-note Harp was added. Finally, whatever was left of Wadsworth’s “ruined” 32′ Open Diapason was eliminated, and a new 32′ Acoustic Bass stop was provided with twelve independent pipes sounding at the fifth to create the 32′ effect.

The Wadsworth-Warren instrument would have been a comfortable fit with the tonal inclinations of Stephen Stoot, Casavant’s technical director in 1938. An Englishman, many of Stoot’s instruments drew from this heritage, and in this sense the Wadsworth and Warren materials would not have seemed particularly foreign—though there may have been some disappointment with their quality. As one example, the placement of reed choruses on separate windchests was a trend in English organbuilding during the late Victorian and Edwardian eras, enabling higher wind pressures for the reed stops for a smoother tone. At St. James, the Great and Swell reed choruses were indeed separated in this manner, but the similar wind pressures between flues and reeds ultimately made this something of a hollow gesture.

After 1938, the organ saw a few changes prior to the restoration undertaken in 2011–12. The 8′ Vox Humana in the Swell division was replaced during the mid-1950s with a stopped 22⁄3′ Nazard rank. In the 1980s, the original Great mixtures were replaced with two new stops that were poorly suited to the instrument’s aesthetic. Likewise, the Great and Swell reed choruses were modified to give a brighter tone, with the resonators being cut to length after the original regulating slots had been soldered shut. One other significant change relates to the instrument’s appearance: church photos show a heavy drape hung above and to the sides of the Wadsworth façade, serving to hide the windchests and pipes from the Great and Pedal divisions. This drape was in place until possibly the early 1980s but it is unclear when exactly it disappeared; Philip Crozier, Director of Music at St. James, relates the drape had been removed by the time he was hired in 1986. The drape’s disappearance would have surely had some effect on the sound of the organ, tilting the organ’s tonal balance towards an even more present and brilliant sound—though to what degree can only be guessed.

The restoration work undertaken by Orgues Létourneau Limitée over a twelve-month period included re-leathering all of the electro-pneumatic windchest actions; restoring all of the wind reservoirs and other wind system components; and documenting in detail the instrument’s pipework. Forty ranks from the original Wadsworth instrument have survived, though many ranks have been subsequently rescaled or rearranged as described above.

As part of the restoration effort, two new mixtures were built for the Great division to replace the unsuitable examples added in the 1980s. In the absence of information regarding their original compositions, the new mixtures’ breaks follow English examples contemporary to the Wadsworth instrument, while the scalings follow progressions established by the Great 2′ Fifteenth and the original Swell mixture. The mild Swell mixture (containing a tierce rank) was restored to its original specification, with the two breaks returning to their original places at c25 and f#31. Finally, a new slotted 8′ Vox Humana in the style of Father Willis was developed and installed in the Swell division.

After nearly 75 years of service, the four-manual console was thoroughly rebuilt to discreetly incorporate modern playing conveniences, including multiple memory levels, additional thumb pistons, and a general piston sequencer. The organ’s switching system and wiring—much of it dating back to 1938—was entirely replaced with a new state-of-the-art system. Beyond the Wadsworth pipework from 1889, some of the instrument’s more intriguing tonal features include the full-length 32′ Bombarde, the Solo 8′ Stentorphone with its leathered upper lips, the free-reed 8′ Cor Anglais, and the 61-note Harp stop in the Choir division.

The organ was tonally regulated within the church by a team of Létourneau voicers over the course of several weeks in early 2012. Shortly thereafter, the church’s offices and meeting spaces were heavily damaged in a fire, though the sanctuary and the organ were spared. The restored organ was first heard in concert during the church’s annual noon-hour series throughout the following summer, and as autumn approached, the organ served as the “home” instrument for the annual Orgues et Couleurs festival, with two major solo concerts performed by Johann Vexo and Philip Crozier. Since Mr. Crozier’s appointment as Director of Music, the organ has been heard in a continuous series of summer recitals over the past 26 years, with the single exception being the summer of 2011, when the instrument was being restored in the Létourneau workshops.

An instrument in the English Town Hall tradition, the pipe organ at St. James United Church has played an important role in Montréal’s organ scene and has hosted concerts by renowned organists such as Lynnwood Farnam, Fernando Germani, Raymond Daveluy, André Marchal, Bernard Lagacé, E. Power Biggs, Francis Jackson, and Simon Preston. More recently, the instrument has been heard in performances by Joseph Nolan and Sietze de Vries. All of us at Létourneau Pipe Organs remain honored to have been entrusted with this significant restoration project and are pleased to see this pipe organ reclaiming its rightful place as one of Montréal’s most noteworthy instruments.

The author would like to thank the following individuals for their assistance in preparing this article: John Mander, Mark Venning, David Wood, Karl Raudsepp, Bill Vineer (The Vineer Organ Library), Allen Fuller, Philip Crozier, Fernand Létourneau, and Dany Nault.

Hupalo & Repasky Pipe Organs, LLC, San Leandro, California
Zion Lutheran Church,
Piedmont, California

Church history
The Zion Lutheran congregation established itself in Oakland in 1882 and by 1886 had purchased their first house of worship. From the beginning, education and music have been important elements of the church’s mission. To this day, the church provides Christian education for kindergarten through the eighth grade, with music being a large part of the educational program at Zion Lutheran School.
During the 1920s, the congregation renewed their Victorian facilities in Oakland with a new parsonage, parish hall, school, and worship facility. It is here, in the church’s second worship facility, that in 1930 M. P. Möller built their opus 5769. This two-manual organ contained thirty-one registers.
In 2007, Piedmont was named “Best Place to Live” in the United States by Forbes. It was in this residential area surrounded by Oakland that the congregation of Zion Lutheran Church dedicated their most recent site on April 4, 1954. The current church complex is situated atop a high bluff, with a background of stone hills with pockets of dense shrubs and trees. Attached to the Mediterranean-style church is a bell tower, offices, school classrooms, meeting rooms, kitchen, barbeque area, library, and gymnasium. The church edifice is designed to accommodate 350 persons.

The church’s 1930 Möller pipe organ
Möller’s opus 5769 was brought from the parish’s second church in Oakland, relocated to their present site, and placed in two chambers with separate expression in the rear balcony behind the terraced choir seating area. As there was no façade, the choir “enjoyed” watching the two sets of vertical shades open and close. From the congregation’s vantage point, the organ looked like two rather large jalousie windows caged by wooden framing.
As with many organs of the 1950s and ’60s, Zion’s Möller organ was enlarged with several high-pitched ranks, and some of the original ranks were replaced with neo-Baroque substitutes. With actions and console parts failing, by 2005 plans were underway to provide Zion Lutheran Church with a new and reliable instrument. As part of this plan, many of the ranks of the extant organ were to be incorporated into their new instrument. The 1930 Möller organ with its additions served the parish until it was removed by us in July 2006. With the organ removed, we loaned the church our large seven-rank continuo organ.

Another Möller organ
Also, as part of the plans for Zion’s new organ, the pipework and offset chests were removed from the 1946 Möller organ, opus 7370, at St. Mark’s Lutheran Church in San Francisco. This organ became available because of the retrofitting of the church and plans by the parish to purchase a new Taylor & Boody organ. It was noted that Richard Purvis was the organist at St. Mark’s during the time this three-manual organ of twenty-four ranks was installed. It is with these two instruments (the augmented Möller opus 5769 and opus 7370) that Hupalo & Repasky Pipe Organs rebuilt, rescaled, and revoiced pipework that provided the new organ for Zion Lutheran Church.

Tonal design of the new instrument
Our concerns were to provide the church with a tonally versatile and cohesive musical instrument, which would have a visual presence in the room, and would be reliable and serviceable. Using many ranks from Möller’s opus 5769 and opus 7370, the original conception for Zion’s new pipe organ envisioned a three-manual organ of forty ranks. This organ would have included a Rückpositiv. However, the organ committee decided instead to plan for a large two-manual instrument.
In working with the organist, David Babbitt, it was decided that the new organ would have a Pedal based on a 16′ Principal. The Great would have a 16′ plenum, the Swell an 8′ plenum, and there would be an assortment of unison tone. There would be a wide variety of flute tone (stopped, chimneyed, open, harmonic) represented. Also included in the tonal design was a selection of wide and narrow strings. Mutation ranks would be drawn from the flute and principal families. This two-manual organ would boast five 16′ ranks. Benefiting the Great plenum, a new German-style Trumpet would be built. For the Swell, a harmonic-rich French-style Trumpet would be provided.
Unfortunately, Mr. Babbitt passed away during the planning stages of the organ. This was a great loss not only to Zion, but also to the musical community in the Bay Area. The church soon found an admirable organist/choir director, Dr. David Hunsberger. It was his opinion that the Cornet Composée in the Swell should be a little stronger. Recalling how he enjoyed the sound of the Cornet on the Silbermann-style organ at the University of Michigan, it was decided to change the ranks to the larger scales used by the Fisk company. So, with the help of Stephen Kowalyshyn, we replaced the Swell mutation ranks with pipes based on Mr. Kowalyshyn’s information.
During the installation it was decided that the beautiful Clarinet from opus 7370 was too similar in volume to the Oboe. So, a full-throated Cromorne replaced the Clarinet. John Hupalo also decided to use French “tear drop” shallots in the new Cromorne. The generous inclusion of four reed voices in the Swell division of this moderate-sized two-manual organ provides both variety in color and a progression in volume.
Physical layout
The previous organ at Zion was installed in two non-communicating chambers. With the removal of opus 5769, the in-between area was opened up to allow placement for the Pedal ranks and to allow pitch transfer from one division to the other during tuning. This was virtually impossible on the previous organ. To aid tonal projection, the chambers were lined with two layers of 5/8″ sheetrock and then painted. The Swell chamber was placed in the left, the unenclosed Great in the right chamber, and the Pedal ranks placed in the center area.

Temperament
Another suggestion of Dr. Hunsberger was that the organ should be tuned in a well temperament. The Thomas Young temperament was chosen for its purer major thirds and playability in all keys. Like a good choral ensemble, this tuning helps the organ lock pitch in the more common keys.

Pipework
It was evident from the first that much of the Möller pipework was of excellent quality, especially the pre-World War II zinc pipes. The wooden pipes were cleaned and refinished. The stopped pipes were releathered. The Great 8′, 4′, 22⁄3′, and 2′ plenum ranks were rescaled as appropriate to the tonal scheme of the organ. The Great principals also received new languids. The removal of the old languids had the advantage of lowering the cut-ups, allowing us to revoice the Great plenum. This turned the old Möller diapasons into clear-toned principals. To provide a tonal contrast to the Great principals, the Swell diapasons are voiced and scaled towards a more neo-Romantic sound. The neo-Baroque 8′ Principal from opus 5769 was rescaled and made into the Great 8′ Gamba. Length and slotting were added to these pipes patterned after the Gambas of Cavaillé-Coll. Besides the two manual trumpets, Cromorne, and the Swell Nazard and Tierce, the other newly made stops for this organ include the Great Harmonic Flute and the Swell mixture.

Chests
Both the new Great and Swell main chests are slider chests with magnet pull-downs. It is our philosophy that these traditional-style chests provide a noticeable ensemble for the pipework. Even Ernest Skinner later in his life recognized the benefits of slider chests, with each note sharing a common channel of wind.
Many of the electro-pneumatic bass offset chests from opus 7370 were releathered and incorporated into the new organ. Given the large size of the pallets, they provide a lightning-fast response for the lower notes of the organ.

Façade
To match the architectural style of the church, it was decided to fashion the façade in the American Craftsman style. The center five-pipe flat is flanked on both sides by three flats of five pipes each. The styles, rails, toe boards, and corbels are of quarter-sawn white oak proportioned in the Craftsman manner. The styles are punctuated with medallions. The molding is highlighted by areas of crimson red.
Starting with low F-sharp of the Pedal 16′ Principal, the façade incorporates the lowest pipes of the Pedal 16′ and Great 8′ Principal. To provide visual uniformity, these zinc pipes were mottled in a terra cotta color, with the upper and lower lips in painted verdigris.

Console and control system
The console is our standard terraced-style, roll-top design, with three rows of drawknobs on either side of the keyboards. The shell is made of quarter-sawn white oak, with French polished European pearwood used in the stop jamb and nameboard area. The drawknobs are of ebony, as are the sharps. The manual key covers are of bone. The console is placed in a fixed central position in the choir loft to provide the organist with space for conducting both choir and instrumentalists.
A computerized system controls the combination action, memory, and the complex switching system of the organ. It provides the organist with a transposer, 99 levels of memory, a piston sequencer, and MIDI In and Out, as well as many programmable features.

Personnel
The following craftsmen assisted in the construction of our opus 3: Mark Dahlberg (technical designer), Robin Fox, John Haskey, Robert Hoffmann, John Hupalo, Bruno Largarce, Gerard Montana, Steve Repasky, Bob Schertle, Lawrence Strohm, William Visscher, Shayne Ward, and David H. Zechman.

Organ dedication
The organ was dedicated to a full house in a solo recital on Sunday afternoon, January 25, 2009 by Stanford University Organist Robert Huw Morgan.
Dedication program:
Dialogue, L. Marchand
Fantasia in f, K. 608, W. A. Mozart
Homage to Handel, S. Karg-Elert
Prelude in E-flat, S. 552, J. S. Bach
An Wasserflüssen Babylon, S. 653, Bach
Sonata V in C, S. 529, Bach
Fugue in E-flat, S. 552, Bach
—Steve Repasky

Hupalo & Repasky Pipe Organs, LLC, 2008, 35 stops, 33 ranks

GREAT
16′ Hohl Flute 61 pipes
8′ Principal 61 pipes
8′ Harmonic Flute 49 pipes
8′ Gamba 61 pipes
4′ Octave 61 pipes
4′ Röhr Flute 61 pipes
22⁄3′ Twelfth 61 pipes
2′ Fifteenth 61 pipes
13⁄5′ Seventeenth 61 pipes
Mixture IV 244 pipes
8′ Trumpet 61 pipes
Chimes 25 tubes

SWELL
8′ Diapason 61 pipes
8′ Stopt Diapason 61 pipes
8′ Salicional 61 pipes
8′ Celeste 61 pipes
4′ Principal 61 pipes
4′ Flute 61 pipes
22⁄3′ Nazard 61 pipes
2′ Piccolo 61 pipes
13⁄5′ Tierce 61 pipes
Plein Jeu III 183 pipes
16′ Fagot 61 pipes
8′ Trompette 61 pipes
8′ Oboe 61 pipes
8′ Cromorne 61 pipes
Tremolo

PEDAL
16′ Principal 32 pipes
16′ Bourdon 32 pipes
8′ Octave 12 pipes
8′ Bourdon 12 pipes
4′ Choral Bass 12 pipes
4′ Bourdon 12 pipes
16′ Posaune 32 pipes
16′ Fagot Swell
8′ Trumpet 12 pipes
4′ Schalmei Fagot

Couplers
Unison, sub, and super couplers provided on tilting tablets

Accessories
6 general thumb pistons and toe studs
5 divisional thumb pistons for each of the three divisions
Setter and general cancel thumb pistons
Up and down thumb pistons
3 reversible thumb and toe pistons for unison couplers
Reversible thumb and toe pistons for full organ
Crescendo pedal
Zimbelstern: 8 bells

Tuning
Thomas Young

Photo credit: John Hupalo

Hupalo & Repasky Pipe Organs
510/483-6905
www.hupalorepasky.com

Knowlton Organ Company of Davidson, NC, has completed the restoration of the 1845 Henry Erben organ at the French Huguenot Church in Charleston, SC. All work was directed toward restoring the organ to the original intent of its builder, utilizing the same materials, hand tools, and work methods used in 1845 whenever possible. This organ is the most historically intact working instrument of its period in Charleston.

Original pressure and voicing restored

Over the years, there had been many attempts to solve the
tonal problems  caused by the
20th-century addition of carpet to the Huguenot Church. Generally speaking,
Erben's organs were voiced in a gentle and refined manner and the
style="mso-spacerun: yes">  carpet, of course, had the effect of
making the organ "too small" for the sanctuary. The
"solution" had been to raise the pressure of the organ and "push" the pipes to play louder. Unfortunately, this altered the character of tone as well, thus many pipes had a "forced" sound, were made unstable, or could not be tuned accurately. At the urging of their organist, David Woolsey, the church decided to return the organ to its original wind pressure, restore the original double-rise bellows (which had been converted to single-rise), and restore the hand pump and feeder bellows, allowing for the restoration of the original voicing and tone of the pipes. (Also, at Mr. Woolsey's behest, the carpet was removed from the church and the original heart pine floors were completely refinished, restoring the orgininal acoustic environment of the building.) To reconstruct the second rise, the massive 9' x 5'  bellows was disassembled completely and the original ribs were used as patterns for the new ones, which were made from perfect antique poplar. Erben made this double-rise bellows with two inward folds, rather than  the more common inverted fold on the top, as evidenced by the early traces of glue and leather. The original pump handle and dual feeder bellows were intact, though in need of new leather and a few replacement wooden parts which were made from 150-year-old maple and walnut from builder's stock. The organ may now either be hand-pumped or run from the blower by opening a butterfly valve. A period-stye wind indicator was also made and installed.

Fortunately, the original voicing of the pipes is
style="mso-spacerun: yes">  completely intact, as there had never
been an attempt to cut the mouths, alter the nicking of the languids, or
significantly alter the settings placed by Mr. Erben. Though some metal flue
pipes in the 4' range had been replaced (due certainly to excessive tuning
damage) these replacement pipes were made and voiced quite properly.
Determining the original pitch of the pipes was integral to the process of
finding the original wind pressure, and a key indicator in this process is the
position of the tuning ears on the two sets of chimney flutes with soldered-on
tops. It is known that hand-pumped organs rarely  exceeded 3" of pressure, so we began there as our
benchmark. With the chimney flutes in the voicing room at 72 degrees F, we
gradually lowered the pressure with the ears in a "neutral"
perpendicular position. When the speech, timbre, and tuning of the flutes and
Great Principal C pipes reclaimed the refined qualities one would expect to
hear from Erben pipes of the period, it became evident that A=430hz on
2-7/8" of wind pressure was likely the original setting! The replacement
of the unsatisfactory 1969 Great Trumpet pipes required an accurate historical
reproduction of Erben's work and these pipes, made by Eastern Organ Pipes of
Hagerstown MD using the same metal composition, scaling, and shallot shapes
taken from historical samples of Erben's reeds, yielded superb results. The
firm also reconditioned the original Erben 8' Oboe pipes, and both projects
have exceeded our highest expectations.

Pedal compass expanded

Originally, 20 pedals pulled down from the Great manual, and
there was no 16' pedal stop. John Baker, a former Erben employee, added a 15-note Bourdon 16' to the rear of the case sometime between 1859 and 1876, while a
resident of Charleston. In 1969, a 27-note pedalboard was installed with an
aluminum coupler rollerboard, but the pedal compass was never actually
completed to 27 notes. However, the Erben pedal coupler rollerboard, originally
made to actuate the pull-downs, was still stored with the organ, and by
installing exact reproductions of the Erben rollers, the original rollerboard
was expanded to 27 notes, supplanting the 1969 aluminum substitute. The pedals
and Great manual were then connected to the rollerboard with new 1/4"
walnut pulls made to period style with wrapped wire ends and adjustable nuts,
and 27 new birch pedal jacks were installed to pull the horizontal trackers.
With Baker's 16' Bourdon pipes #1-15 along the back of the organ case,
"new" 100-year-old 16' Bourdon pipes for pedals #16-27 were installed
inside the upper case, mounted on a new pallet windchest constructed of
hand-planed antique pine. A complete new pedal tracker action was constructed
to incorporate the old and new pipes, and also to provide a pedal action that
would emulate the high quality of Erben's work. A horizontal 27-note
rollerboard was laid out on a new floor frame, and pine reproductions of the Baker pedal rollers with tapered walnut roller arms were installed. The new basswood pedal trackers were then linked to the original Baker square rail to play Bourdon pipes #1-15. The pedal rollers extend to the C-side case, with roller arms to pull down the pallets for Bourdon pipes #1627, elevated inside the case. The entire pedal action lies flat on the floor underneath the bellows and hand-pump feeders providing a fitting and elegant solution. Over the years,
many trackers in the manual action had been repaired or replaced with various
materials, leaving inconsistent results. The trackers for the Swell and the
Great key actions were completely replaced, using new basswood trackers with
wooden tops and wire ends with adjustable links. All of the organ's windchests
were disassembled, cleaned, and the grids recovered in fine leather. The
mahogany chest tables were found in perfect condition, minor repairs to cracks
in the sliders, toeboards, and sponsals were made, and new wire pulldowns with
weighted seals were installed to complete the restoration of the windchests.

Shellac finish restored

The shellac finish on the beautiful and ornate mahogany case
of this organ was found in varying conditions--the sides were bleached by
direct UV radiation from the windows, the upper front casework and carvings
were coal-black from benign neglect, and the lower front case had been wiped
with a variety of furniture polishes over the years. Preservation of the
original shellac finish was imperative, but a non-invasive restoration of the
uniformity and original luster of the finish was very important. All of the
casework was damp-wiped with an oil soap solution known to be shellac-friendly,
and hand-dried. Although the sun-bleached sides had lost the dark patina of the
front case, staining such a large area simply would violate the historical
integrity of the finish. However, shellac is a natural substance, refined from
the secretions of a tiny Asian insect, the Laccifer Lacca, and in its raw form,
is the same material used by organ builders and furniture craftsmen for
hundreds of years. Using the rawest, darkest, unrefined dry shellac flakes
available, processed by hand into liquid form with alcohol, new dark shellac
was painstakingly hand-applied, melting into the original shellac until the
patina matched the rest of the case. The entire finish was then hand-waxed and
buffed using an antique furniture polish composed of natural oils and beeswax.

Organ dedication

The organ is to be dedicated in Spring of 1998, and the
recitalist is yet to be announced.

GREAT (58 notes, GG-F3)

                  8'
style='mso-tab-count:1'>             Open
Diapason (58 notes)

                  8'
style='mso-tab-count:1'>             Stop'd
Diapason Treble (37)

                  8'
style='mso-tab-count:1'>             Stop'd
Diapason Bass (21)

                  4'
style='mso-tab-count:1'>             Principal

                  22/3'
style='mso-tab-count:1'>      Twelfth (from C)
(54)

                  2'
style='mso-tab-count:1'>             Fifteenth
(from C) (54)

                  8'
style='mso-tab-count:1'>             Trumpet
(TC) (42)

SWELL & CHOIR BASS (58 notes)

        Swell treble stops from
Tenor F

                  8'
style='mso-tab-count:1'>             Stop'd
Diapason (37)

                  8'
style='mso-tab-count:1'>             Dulciana
(37)

                  4'
style='mso-tab-count:1'>             Principal
(37)

                  4'
style='mso-tab-count:1'>             Flute
(37)

                  8'
style='mso-tab-count:1'>             Hautboy
(37)

       Choir bass stops

                  8'
style='mso-tab-count:1'>             Stop'd
Diapason (21)

                  4'
style='mso-tab-count:1'>             Principal
(21)

                  8'
style='mso-tab-count:1'>             Bassoon
(21)

PEDAL

Twenty* notes pulling down from the Great (*there is some
evidence that there were only 19 notes originally). The Bourdon 16' was added
later.

Berghaus Pipe Organ Builders,
Bellwood, Illinois

St. Benedict’s Catholic Church,
Chesapeake, Virginia

From the builder

As most organ projects go, Berghaus Pipe Organ Builders’ instrument for St. Benedict’s Catholic Church proceeded at a rapid pace. The organ was completed just two years and one week after organist, conductor, author, and consultant to the parish Peggy Kelley Reinburg made initial contact with us in June 2012. From our very first meeting in which creative ideas were freely shared, our firm was enthusiastic about collaborating with Ms. Reinburg. Her insight into pipe organs, and in particular her thoughts on tonal design, proved to be invaluable resources. After long conversations with her and consulting her book, Arp Schnitger, Organ Builder: Catalyst for the Centuries (1982, Indiana University Press), we were confident that we could present an instrument with a heart of simplicity and clarity, rooted in North German tradition, that also possessed a distinctive voice, as our company has provided to clients for many years. 

Following the signing of the contract in the fall of 2013, construction was executed over a six-month period, and the organ components were delivered to Chesapeake the day after Easter, 2014.Installation of the organ commenced over a five-week period, and tonal finishing took place over one month.

Our initial site visit revealed an existing south organ chamber that would eventually contain the Hauptwerk. For engineering and site preparation, the church contracted with Spiegel Zamecnik & Shah Inc. of Washington, D.C., to engineer the design and with Sussex Development Corp. of Virginia Beach, Virginia, to penetrate a tone opening for the existing chamber and create a second chamber on the other side of the rose window for the Schwellwerk and Pedal. Berghaus designer Michal Leutsch planned façade pipes and screens to complement the church architecture while hiding the dual enclosures. Initially, we intended to create a cloth screen barrier above the three pipe towers on each side. However, the logistics of creating such a screen prior to the arrival of the organ became impractical, and so its construction became part of the organ installation. Rather than use the ubiquitous grille cloth, we chose stamped metal screening, which would allow for better tonal egress.

Wind pressures are moderately low throughout, measuring 75 mm for the Hauptwerk, and 90 mm for the Schwellwerk and Pedal. This allows for a voicing style on classical lines, and yields pipes that work together with natural, unforced tone. Each chamber is equipped with a single horsepower Ventus blower, which provides ample and steady wind to all chests while keeping a simple yet effective winding plan for the entire instrument. Manual stops are primarily located on Berghaus slider and pallet windchests, which are controlled by Heuss electric pulldown magnets. Within each main chest is a large schwimmer, which provides stable wind. Pedal and unit ranks are located on electro-pneumatic windchests, also constructed by the Berghaus firm.Expression boxes are constructed from 1-3/4″ thick tongue and groove poplar, which allows for a wide range of dynamic possibility.

Both chambers are adorned by rift-cut red oak casework with accented trim, stained to match the church furnishings.The organ is played from a custom-built console of red oak and burled walnut. Keyboards are constructed of maple and walnut, and manuals utilize tracker touch. The combination action is controlled by the ICS-4000 system by Peterson Electro-Musical Products, and contains many features, including a piston sequencer and record/playback.

In the Hauptwerk, the principal chorus is moderately scaled and voiced without gimmicks to improve presence or warmth. Façade pipes are made of 75% tin and continue as such throughout the compass of the stop. The elevated position of the slider chest allowed us to treat pipes without fear that the choir would be offended by full registration, and at the same time, individual voices seem to bloom from within the chambers. The 8′ Hohlflöte is designed to act as a chameleon in registration, and is made from three distinct types of pipe construction: the bass octave is constructed as a stopped flute, the tenor octave is constructed as a Koppelflöte, and the upper octaves are constructed as a Hohlflöte. Deliberate voicing with attention to blending construction types was necessary to the successful finishing of this stop. The result is a flute that morphs well with many registrations. The Hauptwerk mutations are scaled to match the Mixtur IV–V and provide the light clarity of a Sesquialtera, thus providing a Germanic cornet décomposée for the division. In our shop, Berghaus constructed a Bourdon of poplar as our manual 16′ tone, and provided an 8′ Trumpet, which is voiced as a blending reed. Shallots are tapered German and provide warmth and fullness.

Schwellwerk flues are voiced full to support the generosity of the large scale mutations. Strings are made from 75% tin, and are generously scaled to provide adequate foundation tone, while also giving a satisfying sizzle that clarifies homophonic passages found in many pieces of Romantic and 20th-century repertoire. The 8′ Rohrflöte is scaled with large diameter chimneys, which are fully 1/3 of the diameter of the pipe.Together, these foundation stops provide remarkably solid grounding to the division. Once again, the substantial scaling of the mutations provides a powerful and nasal French-sounding Cornet. The Krummhorn is scaled generously to provide fullness to the mutations and is also available in the Pedal at 4′ pitch. The Oboe is designed with a French parallel shallot and is voiced moderately to blend well with the mutations. The Cromorne is scaled and voiced to provide fullness throughout the register.

As is often the case, available space made the luxury of a full and independent Pedal out of the question, and we therefore chose to unify the major principal and flute of the division. The pipes of the 16′-8′-4′ Principal wander back and forth between the Schwellwerk chamber and façade, which contains notes of the 8′ Octave. The bottom twelve notes are made from zinc and use interior Haskell tuners. The façade portion and above are made from 75% tin, as is the Pedal Mixtur. The 16′ Subbass is generously scaled, and was constructed of poplar by Berghaus craftsmen. The 16′ Fagott is made with pine resonators and used an historic Schnitger shallot with very wide reed tongues. The sound of this stop seems to have equal parts fundamental and harmonic development, and so it lends itself well to a broad spectrum of repertoire.

Overall, the organ’s resources create a myriad of tonal combinations, each at home announcing or complementing chant during High Mass, or in performing repertoire from Bach to Distler, from Couperin to Alain. Having both chambers enclosed further enhances the tonal palette and increases its flexibility as an accompanying instrument.

The organ was blessed on August 22 by Msgr. Walter Barrett, followed by Holy Mass in the Extraordinary Form in honor of the Immaculate Heart of Mary with Rev. Neal A. Nichols, FSSP, presiding. Peggy Kelley Reinburg served as organist and Jeanne Dart, director of music, led the choir. A dedicatory recital will be performed on November 22 at 3:00 p.m. by Crista Miller, director of music and organist at the Co-Cathedral of the Sacred Heart in Houston, Texas.

The entire team at Berghaus Pipe Organ Builders is extremely grateful for the collaborative efforts of everyone involved in the organ project. In particular, we appreciate the support we received from Fr. Nichols, Jeanne Dart, members of the choir, and parishioners who assisted in the unloading and various stages of installation. Berghaus Pipe Organ Builders’ sincerest gratitude goes out to all who helped make this a truly exciting and rewarding project. Soli Deo Gloria!

—Jonathan Oblander, Tonal Designer & Kelly Monette, Head Tonal Finisher, on behalf of the entire Berghaus Pipe Organ Builders team

From the consultant

After accepting the challenges of serving as organ consultant for a project with the all-too-common and severe limitations of the potential funding base, of being engaged after a new church structure was beyond any major architectural changes, and of having the responsibility of educating the clergy, the musicians, and the congregation regarding the advantages of committing to a pipe organ, I began to become aware of the positive realities of the project at St. Benedict’s Catholic Church in Chesapeake, Virginia. 

First, it was revealed that the pastor, the Rev. Neal A. Nichols, FSSP, and the director of music, Jeanne Dart are both from Richmond, Virginia, my own hometown; and then we discovered we all had been educated, though for different lengths of time, at St. Benedict’s Elementary School! As we began to converse and to follow the natural order of organ consulting, I began to learn of the freedom I was being offered to guide my ninth organ project through its total evolution with no artistic constraints. Financial constraints can cause you apoplexy, but creative hamstringing can damage your soul!

The goals of this project were: 

1) An organ built by a distinctive builder without financially drowning the parish

2) An organ that could support the numerous schools of organ and choral literature while underpinning the rich liturgical heritage of the Latin Mass

3) The creation of an instrument with its own identity, possessing the silvery sheen of a Baroque North German instrument yet supported by an enveloping warmth capable of bringing the worshippers and listeners to the depths of faith and to the heights of emotion

4) A Hauptwerk Prinzipal chorus that would make the congregation want
to sing

5) Provision of four primary reed stops: Krummhorn 8′, Hautbois 8′, Trompete 8′, and Fagott 16′, and of two Cornets décomposé, one scaled and voiced in the French manner and one in the German

6) Consistent nomenclature for the instrument

7) A beautiful encasement and console, which also would be visual works of art

8) Key and stop actions that would enable a marriage of the instrument and musician and also provide a comfortable playing and conducting situation. Mechanical action was desired, but eventually that preference had to be abandoned due to existing gallery design and spatial limitations.

After preliminary visits onsite with five major American mechanical-action builders and two builders known primarily for their other actions, the fact of a too-shallow gallery for an independent encasement and inadequate space for any future choir growth, coupled with cost comparisons, eventually were the deciding factors. The selection of a builder  was also made difficult because of my personal acquaintances and friendships with all but one of the builders represented! Ironically, Berghaus Pipe Organ Builders was the only firm with which I had not had a previous connection; and after performing a recital on their instrument for St. John’s Episcopal Church, Norwood Parish, in Chevy Chase, Maryland, for the Northern Virginia and Potomac AGO chapters, I was convinced that the firm should be considered. 

Every memo I wrote based on involvement with organs and organ building throughout my career and every wish included on my organ “bucket list” has been a consideration in consulting on this particular instrument. The lack of funding for three manual divisions resulted in enclosing both manual divisions and allowing console space for a third, a Rückpositiv, which it is hoped may be added someday. If it is not, the disposition of the organ as it stands has already created the illusion of the presence of a third manual division.

The opportunity of meeting at the workshop the majority of craftsmen who participated in this project and the pleasure of building a working relationship with them during the installation have been added delights. I have enormous respect for so many, especially those who have added to my deeper understanding and enjoyment of this facet of our beloved profession. I have only the utmost respect for the director of engineering and operations, Michal Leutsch, and for the tonal gurus, Kelly Monette, head tonal finisher, Jonathan Oblander, tonal designer, and Steven Hoover, tonal finisher and reed specialist. The gorgeous console with its burled walnut music desk and stop jambs is the exquisite work of console artist Jordan Smoots. Transformation of thousands of components into the organ as an entity was due also to the skilled work of Joe Poland, Ron Skibbe, Mitch Blum, Eric Hobbs, Kurt Linstead, and Casey Robertson. The administrative coordinator, Dawn Beuten, is embracing her new role in the company with enthusiasm; the firm’s office manager for six years and newly named vice president, Jean O’Brien, is the epitome of organization, efficiency and graciousness; and Brian Berghaus, president, leads the firm with admirable business acumen and a firm hand, peppered with a calming sense of humor, in his journey to maintain the integrity of the history of organ building while introducing the best of new technological developments to this art.

—Peggy Kelley Reinburg

Organ Consultant

All photos credit Deborah P. Spidle except as noted