Organ Projects

Schoenstein & Co., Benicia, California: First Lutheran Church, 

Sioux Falls, South Dakota

Schoenstein & Co., 

Benicia, California

First Lutheran Church, 

Sioux Falls, South Dakota

 

Polishing a gem

When we talk with committees today about building a new organ, we remind them that their decision will have ramifications for many generations and that insisting on top quality will be like establishing an endowment—a lasting legacy. First Lutheran’s choice of an Æolian-Skinner in 1956 proves the wisdom of investing in the best—not just the “good enough.” Æolian-Skinner was the gold standard then and still is today. The majority of the most famous and highly regarded instruments in America were made by Skinner in Boston.  

What makes an Æolian-Skinner so special? The answer is that the firm was always guided by people who knew and loved music. The Skinner people seemed to have an innate sense of refined good taste. This artistic impulse was supported by outstanding craftsmanship in every facet of organ building. The depth of expertise was unrivaled.  

Schoenstein & Co. has a long-standing connection with Skinner. From 1907 to 1909 Louis Schoenstein, third generation member of our founding family, worked for Ernest M. Skinner, following the family tradition of broadening skills by apprenticing with other builders. Later, his son Lawrence joined Æolian-Skinner in a more permanent way at the invitation of G. Donald Harrison in 1956. He extended his “apprenticeship” for 16 years! Our company has maintained, restored, and installed numerous Skinner and Æolian-Skinner organs. We can say from decades of practical experience that Æolian-Skinner organs deserve the reputation they have.

Our work at First Lutheran Church began in 1989 when we were asked to survey the organ for the possibility of completing stops prepared for later addition. The organ is Æolian-Skinner Opus 1342, designed in 1957, completed and dedicated by Virgil Fox in 1959. It replaced Wurlitzer Opus 2127, built for the then-new church in 1930. The builder’s plan was for an enlarged Pedal division and a floating Positiv, typical of the period. In 1964, Æolian-Skinner was called back to add an 8′ Festival Trumpet and a Zymbelstern. By 1989, the primary concern was to add more weight and power to the Pedal and possibly move forward with some of the other planned additions.  

Our survey confirmed the need for additional Pedal weight, but revealed other points that we thought should take precedence over additions such as the Positiv. The organ suffered from an accumulation of mechanical maintenance issues and it was badly out of regulation, with poor speech and erratic balance within and among stops. This appeared to be due to a rushed installation that allowed hardly any time to finish the instrument before Virgil Fox was to arrive, as well as layout of the enclosed divisions that made the pipework so inaccessible that regulation efforts were undoubtedly hampered. Rushed installations were fairly common during the fast moving post-war boom. The overall quality of Skinner’s magnificent factory voicing, however, made even the jobs finished with a lick and a promise sound quite grand. In 1990 we thoroughly serviced the organ, correcting the mechanical problems and doing some preliminary tonal work. This led us to recommend installing only the planned Bombarde in the Pedal and giving the instrument a thorough tonal regulation before considering any further additions. Hearing an instrument in proper balance with every stop delivering its full potential often obviates the need for more stops or changes the direction that additions might take. Furthermore, we knew that the instrument would need releathering and that the most efficient approach was to take care of any tonal additions along with renovation work. The Bombarde and regulation were completed in 1994.  

By 2010 it was clear that the need for mechanical renovation was imminent and the church was determined to complete the instrument and at the same time rearrange the choir seating and improve the acoustic as far as possible. In consultation with committee chairman James Moore, who is also a trained organist, consultant John Ferguson, music director Michael Elsbernd, and organist emeritus Marcia Kittelson, we developed a plan to solve three musical problems that were considered truly worth addressing after years of experience with the instrument. Although the planned Positiv and additional Pedal upperwork would be nice, it was considered far more urgent to direct the tonal character of the organ towards making up for acoustical problems. After intensive acoustical study, it was determined that it was not practical from an engineering standpoint to make major changes in the building, such as strengthening the ceiling for better sound reflection. Several improvements, including removal of carpet, would make a significant difference; however, sound would not carry well from the balcony to the chancel and mid-range tenor and bass tones would not be supported as well as treble. We decided on a program that would use the available budget to address these issues as well as honor as much as possible the original intention of a Positiv division.

To augment the foundation of the Great, we added a 16′ Violone and a large-scale 8′ Flute Ouverte. To add some of the “sparkle” promised by the Positiv we added a Seventeenth to the Great as well as a 4′ Fugara and Klein Mixtur to the Choir. A five-rank Antiphonal division was added in the chamber formerly occupied by the Wurlitzer organ. Dominated by 8′ tone, its main purpose is to provide the acoustical illusion of tone from the main organ in the balcony reaching forward to the chancel. It has proved to be quite effective in this role. It is difficult for anyone in the nave to determine that the Antiphonal is playing; it simply seems to extend the “reach” of the main instrument. The division is also quite helpful in accompanying choirs that occasionally perform from the chancel. The 16′ Quintaton, which was a bit light in this acoustic for the Great division, has turned out to be an ideal double for the small Antiphonal.

Our other work included a complete rebuild of the console and electrical control system, which also facilitated the addition of a few useful borrows in the Choir and Pedal. An interesting feature of the console work was the addition of a large music storage cabinet filling the space formerly taken by the electro-pneumatic combination and switching equipment! We built an entirely new expression system with vertical shades located on two sides of each expression box. These replaced the horizontal shades that opened in only one direction and had become warped over the years. This greatly improved the tonal egress of both Swell and Choir divisions. The pipe display was rearranged to incorporate the new 16′ and 8′ pipes of the Great, making quite a dramatic façade. We also did a complete mechanical rebuild with the exception of wind regulators, which had been completed earlier by the J.F. Nordlie Company, who have done excellent work on the organ over the years. Perhaps of most importance for the organ’s long-term maintenance was a re-engineering of certain aspects of the layout to provide improved access for maintenance.  

This project has been a special pleasure for us because of the long-term relationship we have had with the congregation. Over the years, as we have taken steps towards this final completion, we have enjoyed each of our experiences in Sioux Falls. The congregation is a most active one and is deeply appreciative of good, traditional church music. We have been privileged to know and work with all their musicians throughout this period and the atmosphere has been totally supportive and most pleasant. 

—Jack M. Bethards

President and Tonal Director

Schoenstein & Co.
Pipe Organ Builders

 

From the consultant

I have long been a friend of First Lutheran Church, Sioux Falls and enjoyed bringing the St. Olaf Cantorei to the church many times. Thus I was delighted to be asked to help the organ committee explore options for the renovation and possible completion of its 1959 Aeolian-Skinner organ. Fortunately, the people of First Lutheran had taken exceptional care of the instrument and while the time had now arrived for more significant mechanical and electrical upgrades, its basic integrity had been maintained.

The church’s experience working with Jack Bethards and Schoenstein & Co. suggested that the firm was the logical choice to undertake a more extensive process of renewal of the instrument. Since they are highly respected for their restoration work on many Aeolian-Skinner organs, the fit was a natural. It seemed to be the ideal time to complete the preparations evidenced in the console, especially the absent Positiv division. All agreed to utilize the console preparations for an Antiphonal organ instead of adding the typical Aeolian-Skinner brightly voiced Positiv to what already was an instrument needing more gravitas in its sound, especially considering the relatively dry acoustics in the room. It has made a great difference in the effectiveness of the organ, especially as a leader of congregational song. Additional foundational sound was added to the Great and the existing Choir was provided with a complete chorus with mixture, a significant move since the Positiv division was not to be.

During the long gestation of the project, a careful study of the acoustics in the space was undertaken. It soon became evident that any major improvement to the acoustics was not structurally or fiscally possible. However, reflective surfaces in the gallery, especially directly behind the choir, were improved and have enhanced the choir’s projection into the nave and enabled its members to hear one another significantly better.

First Lutheran now has a warmer, more colorful organ. The strong choral tradition of the church has a more versatile accompanimental colleague and the overall sound of the instrument in the room is richer and much more satisfying. Its leadership of the congregation’s singing has been substantially improved. Throughout this lengthy and sometimes frustrating process, I’ve been impressed by the creativity and patience of Jack Bethards of Schoenstein and the perseverance of the committee, especially its chair, James Moore, and organist Marcia Kittelson. They had a vision, never wavered, and the result more than fulfills their hopes and aspirations. Would that it always were so.

—John Ferguson

 

From the organist

Music ministry has long been an important facet of First Lutheran’s identity. It came as no surprise to me, when I joined the professional staff of this church in 2007, that the organ enjoys an active role in the leading of weekly services. Since the installation of Aeolian-Skinner Opus 1342 in 1959, only two other organists have presided at the console: the late Dr. Merle Pflueger (who designed the original stoplist in collaboration with Aeolian-Skinner representatives) and Organist Emerita and Curator of Organs, Marcia Kittelson, whose scholarship and musical excellence cultivated appreciation for the organ and its role in Christian worship. During her tenure at First Lutheran, Marcia Kittelson took excellent care of Opus 1342, and the church owes a tremendous debt of gratitude for her careful preservation of this heritage instrument.  

Given the history of the sanctuary organ, with slightly more than fifty years of service to the congregation, it was not difficult to gain the momentum to undertake its necessary renovation. Knowing the benefits in terms of overall cost, and faced with the prospect of not being able to finish the organ more than fifty years after the initial investment, the organ committee pressed forward with the tenacious and unflagging leadership of chairman James Moore. With the generosity of two lead gifts, the committee was able to finally realize the total project.

Under the guidance of project consultant John Ferguson, the organ committee confidently engaged Schoenstein & Co. to proceed with the renovation and completion of Opus 1342. From the outset, the committee sought to preserve the Aeolian-Skinner aesthetic, while blending in new pipework with the existing stoplist. The committee’s decision to entrust the work to this firm began in the 1990s, when Schoenstein & Co. added a pedal reed and completed necessary regulation work. Furthermore, Schoenstein’s connection to Skinner and Aeolian-Skinner via Louis Schoenstein and his son, Lawrence, who worked for G. Donald Harrison, naturally affirmed this decision.   

From the beginning of the committee’s discussions with Jack Bethards, President and Tonal Director of Schoenstein & Co., it was clear that we could accomplish astounding results with a strikingly conservative approach. Acoustically, it was determined that an Antiphonal organ would be a more appropriate way of rendering the prepared division. Housed in the chancel, the Antiphonal organ lends valuable support to the cantor, choirs, and congregation at the crossing and front portions of the nave. The Quintaton 16′, formerly the basis for the gallery Great, now takes its place as a foundation for the Antiphonal organ. The ability to draw the Quintaton separately in the Pedal as well as a manual stop makes it a fine addition to the new colorful foundation stops.

Further enhancements to the Great and Choir divisions were also desired; the Great lacked an appropriately scaled 16′ to support the principal chorus, and the Choir division, while ideal for the accompaniment of choirs and solo vocalists, lacked a chorus that could contrast with the Swell. Added support to the Great division is offered by a new Violone at 16′ and 8′ pitch, an 8′ Flute Ouverte, and a 13⁄5′ principal-scaled Seventeenth. With the appropriate foundation tones now in place, the existing mixture, a 11⁄3′ IV–VI Fourniture, makes sense to the ear. The additional mutation stop, when combined with the existing 22⁄3′ Twelfth, allows for a contrasting Sesquialtera to the Choir.   

Joining the existing pipework in the Choir are a new 4′ Fugara and 2′ Klein Mixtur. While modest, to be sure, these two additions give the Choir a firm identity, and a fine contrast to the Swell plenum. The ability to make the existing Krummhorn speak at 16′ to tenor C adds further gravity to the division.

The finished organ opens a new chapter in the life of First Lutheran and Opus 1342. With the renovation and completion accomplished, the church members have answered the call of the 1956 organ committee—continuing to invest well in those things that ensure a worthy legacy of faith—even as other “steeples are falling” in favor of fleeting trends. Towering over the east balcony is an instrument of stately beauty, completely at home with its Gothic surroundings. In this context, I believe one starts to hear the organ—first by sight. When played, it sounds like one expects it should—with grace, exquisite beauty, and majestic power. It was rededicated in a public recital played by Grammy Award-winning organist Paul Jacobs, chairman of the organ department at the Juilliard School, to a capacity audience on December 4, 2011.  

On behalf of the organ committee, I wish to extend our deepest appreciation to Jack Bethards, Louis Patterson, and the entire staff at Schoenstein & Co. First Lutheran has enjoyed an ongoing relationship with this firm since the early 1990s, and it is a joy to see the progress over the years that continues to make Opus 1342 an ever more perfect instrument. The finished organ has exceeded what many of us thought possible, and we could not imagine a more satisfying relationship than that which we have enjoyed with the professionals at Schoenstein & Co.  

—Michael J. Elsbernd 

Director of Music Ministry 

& Principal Organist 

 

From the chair of the
organ committee

When the organ committee recommended the purchase of an Aeolian-Skinner in 1956, they probably knew how well the instrument would serve the church beyond their lifetimes. They probably did not know that the organ would still be unfinished 50 years later. Purchased at a cost of $52,000, the organ as installed and dedicated was missing reeds, a mixture, and upperwork in the Pedal division, as well as a Positiv division, all of which could have been added at the time for another $12,000.  

As Opus 1342 approached its fiftieth anniversary in November 2009, a new organ committee, formed in 2007, had two goals: to complete the instrument, and to do everything necessary to keep the organ in service for another 50 years. 

Having worked with Jack Bethards and Schoenstein & Co. in the early 1990s on a reed addition to the Pedal and other tonal regulation of the entire organ, the committee had no trouble deciding to move forward with Schoenstein. With the invaluable help of John Ferguson, our consultant and long-time friend of First Lutheran, we quickly agreed on the scope of work. It took longer to find our way through the political processes and to raise the money needed to finish the project, but with help from many faithful members, we did. 

In the end, we made the instrument mechanically current, added 12 ranks of pipes, and ensured that the organ should serve First Lutheran Church long beyond those of us on the committee. The results exceed our expectations in every way: the Antiphonal division enables the sound of the organ to fill the room for the first time, the new 8′ stops add warmth and richness of tone without changing the organ’s identity as an Aeolian-Skinner, and all of the new stops add impressive tonal color and versatility. 

Jack Bethards, Louis Patterson, and everyone at Schoenstein have been always timely, responsive, and professional. Their work is simply excellent, and speaks for itself.

—James E. Moore

Chair of the organ committee

 

Photo credit: Louis Patterson, unless indicated otherwise

Foley-Baker, Inc.,

Tolland, Connecticut

St. Mark’s Episcopal Cathedral, 

Minneapolis, Minnesota

Foley-Baker, Inc.,

Tolland, Connecticut

St. Mark’s Episcopal Cathedral, 

Minneapolis, Minnesota

 

From the builder

The Welte name is mostly known for its roll-player mechanisms, the Mignon reproducing piano, and their Orchestrion. However, as builders of traditional pipe organs, Welte’s output was small; organs were but one in a family of Welte “products” typical of the era’s massive instrumental output. In 1912, Welte opened a factory in Poughkeepsie, New York, but their earliest organs were purchased from other builders and fitted with Welte players. Since Welte was of German ownership, the First World War threw things into disarray, and after the war, ownership changed hands. A larger reorganization in 1925 by former Kimball man Robert Pier Elliot had Welte building its own organs of fine quality and for any venue: residence, theater, or church. But the firm struggled to gain a strong financial footing. It suffered a setback in 1927, repurchase and relocation in 1929, and finally absorption by Kimball of Chicago in 1931. Today, there are few surviving examples of Welte organs, and, even after our 42 years in business, we had never worked on one. St. Mark’s Minneapolis would be a new experience. 

The cathedral’s consultant was David Engen of Maple Grove, Minnesota. His request for proposal offered a general description of the organ’s overall condition. Our assumption was that we would see huge diapasons, pencil-scale strings, and tibia-like flutes, all on a massive chassis. In fact, the St. Mark’s Welte had been tonally and mechanically modified on two different occasions by M.P. Möller. Much of the Welte material was long gone, although the organ remained capable of producing an impressive volume of sound.

But it was clear the various rebuilds had compromised the instrument. The chamber was packed with non-Welte chests, flexible wind lines, dangling wires, and a chamber entrance door that barely opened, due to added ranks and equipment. There were reservoirs everywhere, fully 17 in the main organ. Tuning access was bad enough, while actual service work required unnecessarily heroic effort. One reason the organ continued to generate an impressive sound was the chamber’s placement and hard walls. More than projecting sound, the chamber almost seemed to amplify it. The cathedral’s impressive acoustics certainly helped as well. 

The organ was on its third console and had a dated relay system spread throughout four different areas of the building. In the basement, the large Spencer blower’s motor needed all new bearings. Adding insult to injury, HVAC ducts installed in the 1950s had seen the removal of the organ’s important static reservoirs, further compromising the wind supply.

At Foley-Baker, we love to save old organs. However, it was clear that at St. Mark’s, there wasn’t an old organ to save, just parts of one. Trying to determine what was possible and affordable would take both positive and practical thinking. If the organ were to be rebuilt, the results had to be worth the investment. 

We spent days measuring pipe scales and gathering details. There were interesting finds, such as high in the tower, where the Möller crew had stored some of the 1928 Welte pipework. There was much damage; some ranks were incomplete, while others were beyond repair. Our tonal director Milovan Popovic laid out rank after twisted rank on the large tower room floor. Out of this survey we found three Welte stops to reclaim: the Swell 4′ Clarion, Great 8′ Second Open Diapason, and the large-scale Swell 8′ Vox Humana. All three became valuable additions. 

As our familiarity with the cathedral’s music program and organ grew, so did our concepts for the renewed instrument. Tonally, we had 1920s Welte mixed with 1980s Möller. In 2012 it is perhaps too easy to criticize Möller’s radical changes as heavy-handed; they were in the spirit of the time, and had introduced a variety of useful colors, including mutations, large-scale strings, and solo reeds. In time, we decided just where and what reused ranks would work and what new ones had to be added to create a bold, cohesive American sound to fill the cathedral’s large nave.

The chamber size and shape dictated the same stacked layout as had existed from the beginning. For us, multi-level organs raise red flags for service accessibility. Without careful design, the new and larger instrument had the potential for being another service nightmare. Our solution was to start from scratch, using a new chassis designed and built at Organ Supply Industries. The elegant simplicity of their slider chests promised minimal maintenance and assurance of accessibility. Their built-in schwimmer-regulators greatly simplified the winding, adding space for more stops and wider passage boards.

Given the scales and pressures, effective swell boxes would be essential. The original Welte shades were rebuilt and fitted to new boxes of 11⁄2-inch-thick medium density fiberboard. The combination of the two makes for a marvelous range of expression; massive ensembles can whisper or roar.

In addition to restoring the 1928 Spencer blower, we were able to find and install appropriate static reservoirs. Unlike 1928, however, this equipment now stands in separate rooms dedicated for the purpose. The result is that, despite wind pressures from five to 20 inches, an indicator light is necessary to know that the wind is on. As we have done elsewhere, we designed and installed an automatic, in-chassis humidity system that requires minimal service attention and combats Minnesota’s problematic humidity swings. 

The low-profile Schantz console dating from 1990 was reused, with modified stop jambs, new drawknobs, and burled mahogany jamb faces for a sharper appearance. (Schantz graciously provided and installed new, easy-to-read piston buttons.) We installed a new electronic relay that is easily accessed by simply raising the now-hinged console lid.

Years of change had seen many stops swapped between divisions. The Choir Diapason had been moved into the Solo as a 4′ Octave. We returned it to the Choir at 8′ with a new bass octave. The Welte Second Open found in the tower became our Great Diapason. Other stops were also returned to their original 1928 locations. The renewed instrument is a blend of remaining Welte pipework, selected Möller ranks, and important new registers. All retained ranks were cleaned, repaired, and revoiced, perhaps none more important than original large pedal basses and their Welte chests. These provided the weight and heft we envisioned as a foundation for the new instrument. 

The reed stops presented their own challenge, with ranks by five different builders and, in some cases, using scales and pressures dictated by available—or unavailable—space. Working with Chris Broome of Broome & Co. LLC, we examined the potential of each rank for our new scheme. In the end, we designed and had built an all-new Great reed chorus. Having found the original 1928 Welte 4′ Clarion, we were able to use it to recreate Welte’s original Swell reed chorus; industrial strength pipes with a just-right massive sound. A small-scale yet piercingly loud Möller Trumpet, which had been taking up valuable room in a corner of the Great, was revoiced into an ideally scaled Choir Trompette. Chorus reeds now serve to cap wonderful choruses, enriched by solo stops such as the Skinner Clarinet or Kimball Corno d’amour. 

The new organ’s sound ties together all the good qualities that go into creating it: the new specification, high pressures and large scales, the chamber’s ability to project sound and the swell shutters’ ability to contain it, and the new layout and chassis, which provided optimal placement for all stops. As the bottom photo on the front cover clearly displays, even 1928 pipes can look (and sound) like new. We were really thrilled to hear Canon Musician Ray Johnston play the “new” organ at the inaugural concert on May 18, an outstanding program that included brass and the cathedral’s choirs. To him and David Engen we owe thanks for supporting us in this challenging and rewarding project.

Upcoming concerts involving the rebuilt organ are posted on the cathedral’s website. All photos of the cathedral and reconditioned instrument are by Mark Manring (www.manring.net). All other photos are from Foley-Baker, Inc. files.

—Mike Foley

 

From the canon musician

St. Mark’s Cathedral has long been known for its various music programs and concerts. Built as a parish church in 1910 and designated a cathedral in 1941, it has during that time seen six directors of music as well as a number of rebuilds and additions to the original four-manual Welte installed in 1928. As musical tastes changed throughout the century, the tonal plan of the organ became distorted, becoming a combination of classical and romantic sounds, leading to a loss of identity for the instrument. 

The various additions also led to a chronic lack of space within the organ chamber, preventing access for tuning and repair to pipes bending over with metal fatigue. Equally worrying was the damage done to the winding as abundant leaks had resulted in pressure drops throughout the organ. 

In 2010 the cathedral launched a capital campaign, included in which was repair to the organ’s winding. However, on closer inspection it soon became apparent that problems ran very deep and fixing the leaks would in fact be a waste of money. Major action was required. The choice was stark—total reconditioning or a new instrument. This was an easy decision: much of the original Welte chorus was in good condition and had such quality and character that it could become the basis of a major overhaul. 

Next came the biggest challenge—persuading the vestry and the congregation that a lot of money needed to be spent to keep the organ in working order. To many, of course, the organ sounded just fine, as it always had. As is often the case, organists’ abilities to mask faults and ciphers go unnoticed by the majority. However, thanks to many organ tours and presentations by both committee and builder, and the fact that music and the pipe organ are such an integral part of worship at the cathedral, we were able to reach our target of $1.2 million.

In consultation with our selected firm, Foley-Baker Inc., a new specification was drawn up that necessitated replacing one-third of the pipework and relocating ranks from the gallery to the main organ. Of primary concern was an instrument to accompany the liturgy, from providing subtlety and color for the cathedral choir’s large repertoire to giving stimulating leadership to congregational hymnody. If the organ could do both those things well it would surely prove to be an admirable recital instrument also. 

While not a particularly large four-manual instrument, at least by American standards, it has exceeded all expectations as a concert instrument: almost endless color, a vast dynamic range, and a character that is totally suited to the building, all exquisitely voiced. It is unashamedly in the English romantic style, and, having played many of the great cathedral organs in the U.K., I am delighted that we now have such a fine instrument in that tradition, as well as an organ that is true to its original intention.

—Ray Johnston

 

From the committee chair

In May 2012, the refurbished St. Mark’s organ was inaugurated for concert audience and worshipers. Those were thrilling experiences, the result of meticulous planning and craftsmanship by Canon Musician Raymond Johnston and Foley-Baker, Inc.

I was privileged to chair the organ planning committee during the last phase of its pre-construction work. This was undertaken in the context of St. Mark’s “Opening Our Doors” capital campaign, which, by any standard, was a clear success, raising over $3 million. I was also privileged to co-chair the capital campaign with Inez Bergquist, Doug Eichten, and Courtney Ward-Reichard. The capital campaign had three highly visible purposes: restore the exterior of the 100-year-old building to stop leaks and deterioration; improve a long list of interior infrastructure items; and repair/restore the pipe organ. The first two of those purposes were easy for members and contributors to see and understand, especially when ice formed inside the church and fell on folks in procession during Sunday worship. The organ was a different matter.

Even though much of the organ was well beyond maintenance and some of it dead or ciphering, it still sounded pretty good much of the time. Most of this was attributable to Ray Johnston’s talents and the marvelous acoustic characteristics of the St. Mark’s Cathedral space. We conducted behind-the-walls tours of the chambers to show potential donors the points of failure and the grossly antiquated control mechanisms, leaking air handlers, and failing wiring. We were also careful to explain that much of the tuned pipework and blower could be restored and would be maintained.  At the end of the many days, the congregation did contribute and one very generous, anonymous donor provided most of the funds needed for the more than $1 million organ project.

While Foley-Baker did their work, the entire instrument was removed and a digital organ was rented and used with speakers around the cathedral. Many regular attendees commented that they could “hear the difference” and had come to understand why it was appropriate to rebuild a fine pipe organ. That was brought home once again to me on Sunday last, when Ray Johnston offered Samuel Sebastian Wesley’s Choral Song and Fugue as the service postlude. Most of the congregation stayed to hear it and to celebrate the glory of the rebuilt organ.  

—Fred Moore

Grandall & Engen, 

Maple Grove, Minnesota

Schaefer organ, ca. 1910

St. Mary’s Ridge Catholic Church, St. Mary’s Ridge (Cashton), Wisconsin

The Schaefer Organ Company of Slinger (Schleisingerville), Wisconsin, was active from about 1880–1950, supplying tubular-pneumatic and electro-pneumatic action organs. Originally called the Wisconsin Pipe Organ Factory and owned by Bernard Schaefer, it was later renamed B. Schaefer and Sons, and finally the Schaefer Organ Company. The Organ Historical Society organ database lists some 45 organs by Schaefer, mostly in Wisconsin, Minnesota, and Illinois. Two were installed in New York City.

The 11-rank tubular-pneumatic Schaefer at St. Mary’s Ridge, outside of Cashton, Wisconsin (south of Sparta), was installed sometime around 1910. Under the guidance of Fr. Michael Klos, the church has undergone an extensive and historically informed restoration. The restored building provides a view into traditional Roman Catholic architecture of the late nineteenth century, with three carved altars and polychrome paintings on the ceiling. While the organ was being removed in late 2013, the flooring in the chancel was replaced with solid maple and walnut repurposed from the nearby school prior to its demolition. The new floor sets off the painted altar pieces and further enhances the live acoustics.

The modest organ is in a natural oak Gothic case in the center of the balcony, where its sound reflects from the arched ceiling to fill the room. There is evidence behind the organ of an arch in the bell tower that was filled in when the organ was installed. The detached console required hundreds of feet of lead tubes to control the 11 ranks and the sub and super couplers in the original, and a hand-pumped feeder bellows filled an enormous reservoir in the base of the oak case. The hand pump was abandoned when a blower was placed in the unheated bell tower, where its roar was somewhat muffled by the heavy bricks of the tower.

The internal layout is very much like that of tracker organs built around 1900. The free-standing Swell box is at the back, with the Great immediately in front. The façade consists of bass pipes of both the 8′ Open Diapason and 4′ Octave, all painted. The 16′ Subbass stands at floor level along the sides of the case, with the open wood 8′ Bass Flute across the back behind the Swell box.

The Schaefer tubular mechanism was very cleverly designed and extremely modular. The organ should have been easy to service, but its rural location required lengthy travel time to reach. It was not the beneficiary of much work by technicians over the years. The little work it did receive consisted mostly of leather patching and sealing as the tubular action began to fail. There is also evidence of window screen material inserted in an attempt to keep mice away from the tender leather! When we took the organ out in late 2013, Fr. Klos, himself an organist, told us it had not been playable for at least 20 years.  

In order to hear a bit of the mute organ, we “hot-wired” it with screwdrivers to open valves with ruptured pouches. Very little would play. But we heard enough, both this way and by blowing on a few pipes, so that it was obvious this organ had a lot of potential. The live response in the room also seemed to be very promising.

The pipes were in excellent condition, although they were understandably dirty. Nobody had ever tried to “baroquify” this organ, so all pipes were in original condition. The three pedal chests held promise for rebuilding (later abandoned), but the manual chests were completely beyond reuse if we hoped to make the organ reliable and give it longevity.

We could have restored the tubular chests, but this action is known to have a fairly short lifespan in Wisconsin’s climate. Had we restored all of the leather in the hundreds of pouches, we would have condemned the organ once again to eventual failure. It is similar to tracker organs of the same era, so we opted for tone channel chests. What to do about the key and stop action? The organ never had tracker action, and with a detached console at the balcony rail, it would have been a tricky—but possible—undertaking to create a tracker action. The preponderance of 8′ stops would have required large pallets and a heavy action. The presence of sub and super couplers from its inception placed a tracker action out of the running. We opted instead for Blackinton-style tone channel chests, built by Organ Supply Industries, with new keyboards, a new nameboard by Peterson, and relay and combination action by Syndyne.

This rural location also indicated that we wanted the organ to be extremely reliable—especially in case of lightning strike. After all, St. Mary’s Ridge is a high point of land, and with a high steeple, we could assume the church has had its share of strikes. The local electrician, a member of the parish, was advised on how to double-ground the organ so it is grounded both when it is running and when it is shut off. Standard organ circuits on the 120-volt side do not regularly ground the organ when it is off, so this is a little unusual and required some special components.

The old blower in the tower was immediately ruled out for reuse. In addition to its noise, it drew in sub-zero air in the dead of winter from the unheated tower. We wanted the organ to be more stable, so a new Laukhuff blower was put into a double box for soundproofing, with both intake and output silencing baffles. It is truly silent. A 3′ x 4′ single-rise reservoir supplies air to the two slider chests, and a smaller reservoir supplies the two pedal stops. All is installed within the base.

After cleaning, we found that the pipes were in need of only minor regulating and voicing correction. The one exception was the large pipes of the façade. The toes had gradually closed under the weight of these pipes. After opening up the toes and correcting some low languids, the heroic nature of the typical 8′ Diapason of this era emerged to provide a solid foundation for the organ and to carry beautifully throughout the room.

The preponderance of 8′ stops was a puzzle until they were all playing again in the room. Concerned about the need for super couplers, we took the opportunity to add a 2′ stop to each manual—a Fifteenth to the Great and a Harmonic Piccolo to the Swell. While these additions are successful and add variety, we found that the 8′ stops are all different and each contributes in its own way. In particular, the Dulciana is not as soft as many such examples and has considerable body. The Aeoline, though almost inaudible in our shop, has a lovely edge and even with the swell box closed it can be heard everywhere in the church. The Violin Diapason is a perfect foundation for the Swell and contrasts with the Open Diapason of the Great. The Salicional is extremely bright and, in fact, almost fulfills the function of a mixture and reed by providing many high harmonics. The flutes are not exceptional, although they are all different. The 4′ Flute d’Amour pipes are wood, with pierced stoppers.

We are grateful to Fr. Klos for having the vision to renovate the Schaefer organ and the faith in his congregation to fund it. The “new” organ functions essentially the same as it had when built, although it now has the advantage of a multi-level combination action, a transposer, reversibles, and an “auto-bass” Pedal-to-Great coupler for those who don’t use their feet (a reality in this area). There is a crescendo pedal as it had before, and the swell linkage is still mechanical. The best stop, of course, is the wonderful acoustic of this room, and the organ’s location near the ceiling projects its tones throughout the room. Both building and organ are now ready for their next century.

Andrew Paul Fredel, music director at Gethsemane Episcopal Church in Minneapolis and a member of our staff, played a re-dedication concert to a large and appreciative crowd on Sunday, October 12, 2014. Much of the music was drawn in spirit from the early years of this organ. The organ is admittedly small, and much of its strength is in the wide variety of softer unison stops. The program sought to highlight these sounds and display, within its limits, the large range of musical options available.

There are many Schaefer organs in the Midwest. We found the Schaefer design to be rich tonally, and it is unfortunate that so many of their instruments were built with a key action doomed to early failure. This project proved conclusively that on top of new slider chests an old organ can be brought back to life and might even surpass what was originally built.

—David Engen and David Grandall Grandall & Engen LLC

Maple Grove, Minnesota

 

Grandall & Engen staff

David Grandall

David Engen

Luke Tegtmeier

Andrew Fredel

Paul Clasen

Zach Clasen

Lynn Thorson

Laura Potratz

Eric Hobbs

John Bishop

What’s it going to cost?

When you’re shopping for a car, it’s reasonable to start by setting a budget. Whether you say $10,000, $30,000, or $75,000, you can expect to find a vehicle within a given price range. Of course, it’s up to you whether or not you stick to your budget, but we all have experience with the exercise, and there’s plenty of solid information available. Printed advertisements broadcast prices in huge type, and you can fill in forms online with details about a given car to receive a generated price.

When you set out to buy a piano, you can start with a simple search, and get a quick idea of price ranges. I just spent a minute or two surfing the internet to learn that a new Steinway “B” (that’s the seven-foot model) sells for over $80,000, and that you should expect to pay about 75% the price of a new instrument to purchase a reconditioned used piano. If you start with that in mind and do some serious shopping, you may well get lucky and find a beautiful instrument for less, but at least you have a realistic price range in mind before you start.

There is simply no such information or formulas available for the acquisition of a pipe organ, whether you are considering a new or vintage instrument. In a usual week at the Organ Clearing House, I receive at least two, and as many as ten first-time inquiries from people considering the purchase of an organ. These messages often include a stated budget, usually $100,000, sometimes $200,000, and they typically specify that it should be a three-manual organ. Each time, I wonder how that number was generated. Was it the largest amount they could imagine spending? Did they really think that an organ could be purchased for such an amount?

It’s as if you were shopping for that car, but you promised yourself that this time, you’re going to get your dream car. You test-drive a Mercedes, a Maserati, and a Bentley, and oh boy, that Bentley is just the thing. You offer the salesman $20,000. He rolls his eyes and charges you for the gas. It’s a $250,000 car.

§

There’s a popular myth out there that people think that organ companies can be compared by their “price per stop.” The most common source for public information about the price of an organ is the publicity surrounding the dedication of a monumental new organ. You read in the newspaper that Symphony Hall spent $6,500,000 on a new organ with 100 stops. Wow. That’s $65,000 per stop. We only need a ten-stop organ. We could never raise $650,000.

The problem with this math is that the big concert hall organ has special features that make it so expensive. The most obvious is the 32′ façade. How much do you think those pipes cost? If they’re polished tin, the most expensive common material, maybe the bottom octave of the 32′ Principal costs $200,000? $250,000? More? And if the organbuilder pays that to purchase the pipes, what does it cost to ship them? A rank of 32-footers is most of a semi-trailer load. What does it cost to build the structure and racks that hold them up? This week, the Organ Clearing House crew is helping a colleague company install the 32′ Open Wood Diapason for a new organ. It takes ten people to carry low CCCC, and once you have it in the church, you have to get it standing upright. Years ago, after finishing the installation of a full-length 32′ Wood Diapason in the high-altitude chamber of a huge cathedral, my colleague Amory said, “Twelve pipes, twelve men, six days.” It’s things like that that pump up the “price per stop.” In that six-million-dollar organ, the 32′ Principal costs $400,000, and the 13⁄5′ Tierce costs $700.

Here’s another way to look at the “price per stop” myth. Imagine a two-manual organ with twenty stops­—Swell, Great, and Pedal, 8′ Principal on the Great, three reeds, and the Pedal 16′ stops are a Bourdon and a half-length Bassoon. The biggest pipes in the organ are low CC of the Principal, and low CCC of the Bourdon, and the organ case is 18 feet tall. Add one stop, a 16′ Principal. Suddenly, the case is twice as large, the wind system has greater capacity, and the organ’s internal structure has to support an extra ton-and-a-half of pipe metal. The addition of that single stop increased the cost of the organ by $125,000, which is now divided over the “price per stop.”

Or take that 21-stop organ with the added 16′ Principal, but instead of housing it in an organ case, you install it in a chamber. In that comparison, the savings from not building a case likely exceeded the cost of the 16′ Principal.

 

Ballpark figures

On June 10, 1946, a construction manager named Joseph Boucher from Albany, New York, was sitting in seat 21, row 33 of the bleachers in Boston’s Fenway Park, 502 feet from home plate. Ted Williams hit a home run that bounced off Boucher’s head and wound up 12 rows further away. Boucher’s oft-repeated comment was, “How far away does a guy have to sit to be safe in this place.” That still stands as the longest home run hit at Fenway, and Boucher’s is a solitary red seat in a sea of blue. That’s a ballpark figure I can feel comfortable with. I have other stories saved up that I use sometimes as sassy answers when someone asks for a “ballpark figure” for the cost of moving an organ.

If you’re thinking about acquiring a vintage organ, you’ll learn that the purchase prices for most instruments are $40,000 or less. Organs are often offered “free to a good home,” especially when the present owner is planning a renovation or demolition project, and the organ has transformed from being a beloved asset to a huge obstacle. But the purchase price is just the beginning. 

If it’s an organ of average size, it would take a crew of four or five experts a week to dismantle it. Including the cost of building crates and packaging materials, dismantling might cost $20,000. If it’s an out-of-town job for the crew, add transportation, lodging, and meals, and it’ll cost more like $30,000. If it’s a big organ, in a high balcony, in a building with lots of stairs, and you can’t drive a truck close to the door, the cost increases accordingly. With the Organ Clearing House, we might joke that there’s a surcharge for spiral staircases, but you might imagine that such a condition would likely add to the cost of a project.

Once you’ve purchased and dismantled the organ, it’s likely to need renovation, releathering, and perhaps reconstruction to make it fit in the new location. Several years ago, we had a transaction in which a “free” organ was renovated and relocated for over $800,000. The most economical time to releather an organ is when it’s dismantled for relocation. Your organbuilder can place windchests on sawhorses in his shop and perform the complex work standing comfortably with good lighting, rather than slithering around on a filthy floor in the bottom of an organ.

The cost of renovating an organ is a factor of its size and complexity. For example, we might figure a basic price-per-note for releathering, but the keyboard primary of a Skinner pitman chest with its double primaries costs more than twice as much to releather as does a chest with single primary valves. A slider chest is relatively easy to recondition, unless the windchest table is cracked and split, and the renovation becomes costly reconstruction.

It was my privilege to serve as clerk of the works for the Centennial Renovation of the 100-stop Austin organ in Merrill Auditorium of City Hall in Portland, Maine. (It’s known as the Kotzschmar Organ, dedicated to the memory of the prominent nineteenth-century Portland musician, Hermann Kotzschmar.) That project included the usual replacement of leathered pneumatic actions, but once the organ was dismantled and the windchests were disassembled, many significant cracks were discovered that had affected the speed of the actions for generations. Another aspect of the condition of that organ that affected the cost of the renovation was the fact that many of the solder seams in larger zinc bass pipes were broken. The effect was that low-range pipe speech was generally poor throughout the organ, and it was costly to “re-solder” all of those joints, a process that’s not needed in many organ renovations.

It’s generally true that if an organ that’s relatively new and in good condition is offered for sale, the asking price will be higher knowing that the renovation cost would be low or minimal. But sometimes newer organs are offered for low prices because they urgently need to be moved.

Let’s consider some of the choices and variables that affect the price of an organ:

 

Reeds

With the exception of lavish and huge bass stops, like that 32-footer I mentioned above, reeds are the most expensive stops in the organ. They’re the most expensive to build, to voice, to maintain­—and when they get old, to recondition. When you’re relocating an organ, the quality of work engaged for reconditioning reeds will affect the cost of the project and is important to ensuring the success of the instrument. You would choose between simply cleaning the pipes and making them speak again by tuning and fiddling with them or sending them to a specialist who would charge a hefty fee to repair any damage, replace and voice the tongues, mill new wedges, and deliver reeds that sound and stay in tune like new.

 

Keyboards

An organbuilder can purchase new keyboards from a supplier for around $1,000 each to over $10,000. The differences are determined by the sophistication of balance, weighting, tracker-touch, bushings, and of course, the choice of playing surfaces. Plastic covered keys are cheaper than tropical woods, bone, or ivory, which is now officially no-touch according to the United States Department of the Interior (remember President Obama and Cecil the Lion). Some organbuilders make their own keyboards and don’t offer choices, but especially in renovations, such choices can make a difference.

 

Climate

If an older organ has been exposed to extremes of dryness, moisture, or sunlight, it’s likely that the cost of renovation will be higher because of the need to contain mold, splits, and weakened glue joints.

 

Casework

A fancy decorated organ case with moldings, carvings, and gold leaf is an expensive item by itself. As with keyboards, some builders have a “house style” that is built into the price of every organ they build. If you don’t want moldings, towers, and pipe shades, you can ask someone else to build the organ. Especially with electro-pneumatic organs, chamber installations are often an option, and are considerably less expensive than building ornate casework. However, I believe that it’s desirable for a pipe organ to have a significant architectural presence in its room, whether it’s a free-standing case or a well-proportioned façade across the arched opening of a chamber.

 

Console

Drawknob consoles are typically more expensive than those with stoptabs
or tilting tablets. Sumptuous and dramatic curved jambs speak to our imagination through the heritage of the great Cavaille-Coll organs, especially the unique and iconic console at Saint-Sulpice in Paris. Those dramatic monumental consoles were the successors of the seventeenth- and eighteenth-century stop panels, as found on the Müller organ at Haarlem or the Schnitger at Zwolle, both in the Netherlands. The default settings of most woodworking machinery are “straight” and “square,” and by extension, curves require more work and greater expense.

Many modern consoles and most renovation projects include the installation of solid-state controls and switching. There is a range of different prices in the choice of which supplier to use, and the cost of individual components, such as electric drawknob motors, vary widely.

 

What’s the point?

Some of the items I’ve listed represent significant differences in the cost of an organ, while some are little more than nit-picking. Saving $30 a pop by using cheap drawknob motors isn’t going to affect the price of the organ all that much. And what’s your philosophy? Is cheap the most important factor? When you’re commissioning, building, purchasing, or relocating a pipe organ, you’re creating monumental liturgical art. I know as well as anyone that every church or institution that’s considering the acquisition of an organ has some practical and real limit to the extent of the budget. I’ve never seen any of the paperwork between Michelangelo and Pope Julius II, who commissioned the painting of the Sistine Chapel, but it’s hard to imagine that the Pope complained that the scheme included too many saints and should be diminished.  

You may reply that putting a 20-stop organ in a local church is hardly on the scale of the Sistine Chapel, but I like to make the point that the heart of planning a pipe organ should be its artistic content, not its price. If you as a local organist dream of playing on a big three-manual organ, and you imagine it sounding like the real thing, and functioning reliably, you can no more press a job for $100,000 or $200,000 than you can drive away in the Bentley for $20,000.

Let’s think about that three-manual organ. Money is tight, so we think we can manage 25 stops, which means that while you’ve gained some flexibility with the third keyboard, that extra division might only have five or six stops, not enough to develop a chorus and provide a variety of 8′ tone or a choice of reeds. Sit down with your organbuilder and work out a stoplist for 25 stops on two manuals, and you’ll probably find that to be a larger organ because without the third manual you don’t need to duplicate basic stops at fundamental pitches. Manual divisions with eight or ten stops are more fully developed than those of five or eight, and let’s face it, there’s very little music that simply cannot be played on a two-manual organ. Further, when we’re thinking about relatively modest organs in which an extra keyboard means an extra windchest, reservoir, and keyboard action, by choosing two manuals instead of three, you may be reducing the cost of the mechanics and structure of the organ enough to cover the cost of a few extra stops.

 

Let the building do the talking.

Because a pipe organ is a monumental presence in a building and its tonal structure should be planned to maximize the building’s acoustics, the consideration of the building is central to the planning of the instrument. It’s easy to overpower a room with an organ that’s too large. Likewise, it’s easy to set the stage for disappointment by planning a meager, minimal instrument.

Maybe you have in your mind and heart the concept of your ideal organ. Maybe that’s an organ you played while a student or a visiting recitalist. Or maybe it’s one you’ve seen in photos and heard on recordings. But unless you have the rare gift of being able to picture a hypothetical organ in a given room, there’s a good chance that you’re barking up the wrong tree.

While I state that the building defines what the organ should be, five different organbuilders will propose at least five different organs. Think about what the room calls for, think about the needs of the congregation and the music it loves, and conceive what the organ should be. Then we’ll figure out how to pay for it.

Berghaus Pipe Organ Builders, Bellwood, Illinois

1966 Aeolian-Skinner Organ Company Opus 1455

Church of the Holy Comforter, Kenilworth, Illinois 

Organ renovation projects are as diverse as the instruments themselves.  The decisions and processes that are undertaken by the owners and the curators of the pipe organs are varied, but the goal is always to breathe new life into the instrument. Sometimes the renovation is historically accurate, sometimes it completely changes the nature of the instrument. In the case of the 1966 Aeolian-Skinner Organ Company Opus 1455 at Church of the Holy Comforter, Kenilworth, Illinois, the organ was returned to its original glory as envisioned by George E. McClay, associate dean of the School of Music at Northwestern University, Evanston, Illinois, and organist-choirmaster at Trinity Episcopal Church, Highland Park, Illinois, who served as the consultant.

The Aeolian-Skinner replaced a two-manual, eight-rank Welte organ relocated in 1928 from the Wilmette Village Theatre (which had closed), which in turn had supplanted the 1907 Hook & Hastings Opus 2147 that was an identical replacement of the builder’s Opus 2106 that had been destroyed in a fire in October 1906. As the fourth organ at Holy Comforter, the instrument’s 50 years of faithful service and thousands of hours of beautiful music for Eucharists, baptisms, weddings, funerals, concerts, and special events made it an integral part of the life of the parish. It was finally decided in 2016 to raise the funds to undertake the complicated and sophisticated project of thoroughly renewing the instrument.

In June 2016, Berghaus Pipe Organ Builders began an extensive project to clean, rebuild, and refurbish the organ to as-new condition. All of the pipework except for some of the larger pipes from the Contra Bass in the Pedal were removed from the church and taken to the Berghaus shop for cleaning and repairs.  

While in the organ shop, a couple of ranks that had been altered over time were restored to original specifications. The 4′ Flute Harmonique pipes were lengthened and the hole in the center section of each pipe that produces the harmonic sound was re-created. The Viole de Gamba and Viole Celeste pipework had mysteriously been replaced with pipes that did not properly blend with the rest of the instrument. Particular attention was paid to these two ranks during the revoicing process to duplicate vintage Aeolian-Skinner characteristics.  

The reservoirs were also removed for releathering. The empty chamber was then thoroughly cleaned and water-damaged areas repaired and replastered. The console was stripped and refinished, updated with new lighting and combination action, and keyboards and pedalboard rebuilt. The tonal finishing process, which took two weeks, brought the instrument back to its original tone and timbre as the organ’s wind pressures were returned to their original measurements. This offered an opportunity to prepare for a 8′ Trompete on the Great that would be extended as a 16′ Posaune in the Pedal. The organ was finished in mid-September in time to go back into service for a prominent wedding.

The organ was rededicated on Sunday, April 23, 2017, by the Reverend Dr. Jason Parkin followed by a recital given by director of music, Derek E. Nickels. Dr. Nickels’s program, which included works by Mendelssohn, Bach, Howells, Lafford, Callahan, and Dupré, very likely put each of the more than 1,300 pipes to work, and was enthusiastically received by the near-capacity crowd.

—Jean A. O’Brien

Berghaus Pipe Organ Builders

Derek E. Nickels

Church of the Holy Comforter

 

GREAT (Manual I, Exposed, 3″ wind pressure)

16′ Bourdon¹

8′ Principal 61 pipes

8′ Bordun  61 pipes

8′ Spitzflöte (Swell 8′ Spitzflöte)

4′ Octave  61 pipes

4′ Spindleflute  61 pipes

22⁄3′ Sesquialtera II  122 pipes

2′ Blockflöte  61 pipes

II Rauschquint 122 pipes

8′ Trompete (prepared)

Tremulant

Great 16

Great Unison Off

Great 4 

SWELL (Manual II, Enclosed, 3″ wind pressure)

16′ Spitzflöte (2003, TC, fr 8′ Spitzflöte)

8′ Rohrflöte 61 pipes

8′ Viola da Gamba² 61 pipes

8′ Viola Celeste² 61 pipes

8′ Spitzflöte 61 pipes

8′ Flute Celeste (TC) 49 pipes

4′ Spitzprincipal 61 pipes

4′ Flûte Harmonique³ 61 pipes

III–IV Plein Jeu 232 pipes

16′ Hautbois 73 pipes

8′ Trompette 61 pipes

8′ Hautbois (ext)

4′ Schalmei 61 pipes

Tremulant

Swell 16

Swell Unison Off

Swell 4 

PEDAL (33⁄4″ wind pressure)

32′ Resultant (2003, from 16′ Bourdon)

16′ Contra Bass 56 pipes

16′ Bourdon 44 pipes

8′ Octave (ext 16′ Contra Bass)

8′ Bourdon (ext 16′ Bourdon)

8′ Rohrflöte (Swell)

4′ Choral Bass (ext 16′ Contra Bass)

16′ Posaune (ext Gt; prepared)

16′ Hautbois (Swell)

8′ Hautbois (Swell)

4′ Hautbois (Swell)

 

1. Added 1992, 1–12 Pedal 16′ Bourdon, 13–61 Swell 8′ Rohrflöte.

2. Original pipework replaced in 1992, revoiced in 2016.

3. Reconstructed to factory specifications in 2016.

 

COUPLERS

Great to Pedal 8

Great to Pedal 4

Swell to Pedal 8

Swell to Pedal 4

Swell to Great 16

Swell to Great 8

Swell to Great 4

 

ACCESSORIES

6 Great divisional thumb pistons

6 Swell divisional thumb pistons

6 Pedal divisional toe studs

5 General Pistons (thumb and toe)

Setter thumb piston

General Cancel thumb piston

Great to Pedal reversible (thumb and toe)

Swell to Pedal reversible (thumb and toe)

Swell to Great reversible (thumb piston)

Full Organ reversible (thumb and toe)

Memory Up thumb piston

Memory Down thumb piston

Swell Shoe

Crescendo Pedal

MIDI transposer, playback and record

Fratelli Ruffatti, Padua, Italy

St. Mel’s Cathedral, 

Longford, Ireland

 

From the organ consultant

The present organ is the fourth to be built for the cathedral. The first instrument was built by the highly respected Victorian firm of Bevington & Sons of London in 1857. This organ served the cathedral for 56 years, being replaced in 1913 by a new instrument made by the German firm of Stahlhuth of Aachen, on the advice of the Reverend Professor Heinrich Bewerunge of St. Patrick’s College, Maynooth, Ireland’s national seminary for the training of priests for the Roman Catholic Church since 1795. Some 14 years earlier Bewerunge had commisioned the same firm to build an instrument for the new College Chapel on the Maynooth campus. This was an innovative instrument for its time and one that clearly impressed and satisfied Bewerunge; hence his recommendation that the same firm from his native country should be commissioned to build the new organ for Longford’s St. Mel’s Cathedral. It was a substantial three-manual and pedal organ, but its positioning in the cathedral was problematic, having to be “shoe-horned” onto the small, high west gallery of the building, tight up against the barrel of the ceiling, leaving only cramped accommodation for what must have been a small choir. It was housed in grilled timber enclosures without visible pipes, and employed the latest pneumatic-action technology that had so impressed Bewerunge in the Maynooth instrument.

By the 1970s it had clearly served its time and had become unreliable in function, and its location, long a problem in terms of participative liturgy, had now become anachronistic in the context of the cathedral’s major reordering according to the liturgical norms of Vatican II. It was, therefore, decided to replace the Stahlhuth installation with a new organ, which, however, was to retain the best of the pipes of the original instrument. This was commissioned from Kenneth Jones & Associates of Bray, County Wicklow. It was to be a two-manual and pedal organ with mechanical action. While the pipes and soundboards of the new instrument remained in the original high gallery, they were sited more advantageously and with less obstruction to tonal egress. A new, generously proportioned gallery was built at a lower level to provide comfortable accommodation for both choir and organist. This organ served the cathedral well until the disastrous fire of Christmas 2009, which saw its complete destruction.

The contract was put out to international tender, with three eminent organ building firms making it to the short list. The contract was ultimately awarded to Fratelli Ruffatti of Padua, Italy, a firm with a long history of organ building in various styles on both sides of the Atlantic. In a sense, the commissioning of this instrument from the Italian firm saw history repeating itself, as Fratelli Ruffatti has also recently completed the major restoration and renovation of the Maynooth College Chapel organ, just as Stahlhuth had similarly worked in Maynooth before coming to Longford over a century ago. 

In seeking to provide a new organ for the restored cathedral, the primary aims were to secure an instrument that would at least be of the same high quality as the Jones organ, while providing a richer palette of tonal colors that would make the instrument more suited to a wider range of repertoire, and enhance its accompanimental capacity for choir and congregation. The new Fratelli Ruffatti organ is sited in a case of striking design—placed to the right of the altar, apparently suspended between columns as it follows and echoes the cathedral’s architectural elegance of line. It is thus a visual and musical enhancement of the “new” St. Mel’s, positioned in a manner that clearly gives witness to its key role in providing music for the liturgy, suited to its functions in accompanying choirs, cantors, and congregation, while its sonic design gives the range of color and dynamics necessary to perform with fidelity the centuries-old solo repertoire of the “king of instruments.”

The present organ is the largest in the cathedral’s 160-year history. The instrument now numbers 39 stops, and its enclosed Choir division enhances the accompanimental capacity of the organ, while also enabling it to cope with both romantic and contemporary repertoire with a degree of authenticity and color that the previous organs lacked.

The tonal ethos of the instrument is eclectic, with a bias towards the romantic and symphonic style of organ design. For example, 14 of the stops are at 8′ or 16′ pitch, thus providing solid tonal foundations of varying intensity and flexibility, while seven reed stops provide both variety of color and grandeur as required. The expressive Choir division with its American-style Celeste stop is a bold statement of the instrument’s expressive romantic intent.

Ruffatti opted to manufacture the divisional soundboards and other internal components using Sipo mahogany from Central Africa, as it was felt that this variety of wood would guarantee maximum stability in varying climatic conditions.

New pipes have been cast in the Ruffatti workshop in Padua, some using an alloy of 95% tin to ensure optimal tonal and structural properties, not only for the crafting of the display pipes, but also for all internal pipes of large dimensions. Other pipes have been manufactured utilizing selected alloys to achieve the best tonal properties for each individual stop.

The playing action of the instrument is electric, yet with an application of traditional procedures that look to the future. The three-manual playing console is on a moveable platform with hardwood parquet floor, providing flexibility for both varying liturgical demands and concert usage. In addition, the console accessories include a generous provision of both general and divisional combination pistons, a sequencer system, and record/playback connections to MIDI. Organists can also store a very large number of stop combinations within personalized password-protected memory folders, to facilitate ease of performances.

The organ was installed in the final months of 2014, with tonal completion taking place in April 2015. The dedication and inauguration took place on Sunday, May 24, 2015.

—Gerard Gillen

Titular Organist, Dublin Pro-Cathedral

Professor and Head of Music, Maynooth University, 1985–2007

 

The architecture
of the Longford organ

The organ in St. Mel’s Cathedral was originally located in the rear balcony. It was decided that a new position in the rebuilt cathedral, in the front of the building, would better suit the liturgical needs of the worship space. In its new location, the organ is elevated from floor level, under three arches in the right side transept. With this configuration the choir sits at the end of the right side nave, in front of the organ. Here, the organ’s presence is significant without being prominent.

It was required that the two columns in the right side transept be free of any load, and that they remain visible. A steel structure with two long beams was built behind the columns, spanning 34 feet and supported by the side pilasters. Since most of the organ’s weight hangs from these main beams, an additional steel structure was built about ten feet above the bottom structure to help support the load. This complicated steel structure further limited the available space and presented a problem for winding and access. Nevertheless, the most important goals to make an installation successful were achieved: ideal location of pipes and access for maintenance needs.

We were asked to design and build the organ case, including the cover of the steel frame. Although the cathedral had to be rebuilt exactly the way it had been before the fire, the general restoration philosophy called for any artwork, all furniture, and the organ to be contemporary in design. Although we have created many organs of traditional design, we at Ruffatti are particularly pleased when we can use creativity and innovation in a design, creating instruments with personality that can be remembered as unique.

We chose a symmetrical concept in the central bay and an asymmetrical concept in the side bays that put a visual emphasis on the central bay. The design is a combination of straight vertical lines and curved horizontal lines, which are traditionally seldom used. The curved lines work well with the arches over the organ, which are a prominent architectural feature recurring throughout the building.

The two enclosed divisions are located in the side bays. They are very effective, incorporating the unique Ruffatti hyperdynamic expression system. The Great and part of the Pedal are in the central bay. To save space inside the case, and to limit its depth, we decided to install the large wood pipes on the back of the organ case, effectively creating a front façade and a rear façade, which turned out to be very successful both aesthetically and tonally.

—Piero Ruffatti

 

The tonal design
of the Longford organ

Expression is the key to this approach. In using this word, we do not mean merely introducing enclosed organ divisions as a form of control over the volume of sound. Making the organ an expressive instrument means, primarily, creating the conditions by which every single voice, or stop, can be successfully combined with all others. If this condition is met, the number of possible tonal combinations becomes huge even in a relatively small instrument, thus creating the conditions to “express” music more freely and creatively. This is being achieved, in Ruffatti instruments, by the careful dimensioning and voicing of every single stop.

The creation of different volume levels also contributes, of course, to making the organ an “expressive” instrument. In the Longford Cathedral organ, two of the three manual divisions, the Choir and the Swell, are each located inside an expression box. While this feature does not represent anything new, there is something in this instrument that makes it unique. Research conducted by Ruffatti has produced an innovative system for dramatically increasing the dynamic range of the expression enclosures. Far beyond the simple possibility of providing a wider differentiation between “the softest” and “the loudest,” this feature is the key to a wider degree of freedom both for the tonal designer and the performer. A practical example of this concept can be found in the Choir division of this instrument, where a Gemshorn stands alone (possibly with a bit of help from a Holzgedeckt) as the foundation for the secondary Principal chorus of the organ. The possibility of reducing volume to a dramatic degree with the box closed allowed the tonal designer to “scale” and voice the Gemshorn almost to the tonal character and volume of a Principal, big enough to act as the natural foundation of a Positiv division, knowing that, with the box closed, such a stop could also be used, in conjunction with the Gems-horn Celeste, as an elegant, quiet Flute Celeste-like stop.

The same dynamics apply to all stops under expression, in particular the flutes, strings, and reeds, which have been voiced to function both as assertive solo stops and in contexts requiring moderate volume levels.

—Francesco Ruffatti